HOME Top Market Reports Catalyst Regeneration Market by Technology (Off-site regeneration and On-site regeneration), by Application (Refinery, Chemicals & Petrochemicals, and Others), by Region (North America, Europe, Asia-Pacific, and Rest of the World) - Forecast till 2019

Catalyst Regeneration Market by Technology (Off-site regeneration and On-site regeneration), by Application (Refinery, Chemicals & Petrochemicals, and Others), by Region (North America, Europe, Asia-Pacific, and Rest of the World) - Forecast till 2019

By: marketsandmarkets.com
Publishing Date: September 2014
Report Code: CH 2752

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Catalysts are widely used in refineries and chemical plants. These catalysts do not participate in the reactions but help in accelerating their rate. Gradually, the catalytic activity of the catalyst reduces due to deposition by different types of contaminants, after which the catalyst needs to be replaced. The spent catalyst has to be either disposed following the environmental regulations or recycled. Due to the increasing catalyst related environmental regulations and catalyst disposal cost, manufacturers are adopting different methods to recycle the catalyst. Catalyst regeneration is one of the ways to restore the catalytic activity. The regenerated catalyst can either be used in the same application or in other applications requiring less degree of catalytic activity. The catalysts can either be regenerated within the plant or off-site by a regenerating company.The catalyst regeneration market, in terms of value, is estimated to reach $5002.47 Million by 2019, witnessing a CAGR of 5.54% between 2014 and 2019.

The increasing refinery capacity in the developing regions is the main driving factor whereas superior result of rejuvenation process is the main restraining factor hampering the catalyst regeneration market growth. However, with the increasing use of catalyst regeneration process in refinery and other applications in both developing and developed regions, the market for catalyst regeneration is expected to experience decent growth in near future. On the other hand, inability to regenerate catalyst contaminated with lead, arsenic, silicon, vanadium, and others is going to limit the market.

This report estimates the size of catalyst regeneration market in terms of value and volume, regionally and in end-user markets. The report provides a comprehensive review of the important drivers, challenges, and key issues in the catalyst regeneration market. This market is further segmented and forecasted for key regions, such as Asia-Pacific, Europe, North America, and RoW. Top players of the industry are profiled in detail with their recent developments and other strategic industry activities. The segmentation by type of catalyst regeneration in terms of consumption and value for each region is also discussed in this report.

By Type:

  1. Off-site regeneration
  2. On-site regeneration

By Application:

  1. Refineries
  2. Chemicals and Petrochemicals
  3. Others (Energy, Power, and Environmental)

By Geography:

  1. Asia-Pacific
    1. China
    2. India
    3. Japan
    4. South Korea
    5. Others
  2. North America
    1. U.S.
    2. Mexico
    3. Canada
  3. Europe
    1. Russia
    2. Germany
    3. Italy
    4. U.K.
    5. Others
  4. ROW
    1. Saudi Arabia
    2. Brazil
    3. Iran
    4. Others

This Catalyst Regeneration market report also includes the leading manufacturers’ profiles, such as Eurecat S.A. (France), Porocel Industries LLC (U.S.), Tricat Industries Inc. (U.S.), CoaLogix, Inc. (U.S.) STEAG Energy Services LLC, (Germany), Nippon Ketjen (Japan), and others.

Table of Contents 
 
1 Introduction (Slide No. - 15)
    1.1 Objectives of The Study
    1.2 Study Scope
          1.2.1 By Technology-
                   1.2.1.1 off-Site Regeneration
                   1.2.1.2 on-Site Regeneration-
          1.2.2 By Application-
1.2.2.1 Refinery
1.2.2.2 Chemicals & Petrochemicals
1.2.2.3 Others (Environment, Energy and Power)
    1.3 Stakeholders

2 Research Methodology (Slide No. - 17)
    2.1 Market Size Estimation
    2.2 Market Crackdown & Data Triangulation
    2.3 Key Data From Secondary Sources
          2.3.1 Key Data From Primary Sources
2.3.1.1 Key Industry Insights
          2.3.2 Assumptions

3 Executive Summary (Slide No. - 24)

4 Premium Insights (Slide No. - 27)
    4.1 Attractive Market Opportunity for Regenerated Catalyst

5 Catalyst Regeneration Market Overview (Slide No. - 31)
    5.1 Introduction
    5.2 Catalyst Regeneration Process
          5.2.1 Eurecat: Roto-Louvre Technology
          5.2.2 Tricat: Tricat Regeneration Process (TRP)
          5.2.3 Porocel: Moving Belt Catalyst Regeneration Process
    5.3 Market Segmentation
          5.3.1 Market Segmentation, By Technology
          5.3.2 Market Segmentation, By Application
          5.3.3 Market Segmentation, By Region
    5.4 Market Dynamics
          5.4.1 Drivers
                   5.4.1.1 Stringent Environmental Regulations
                   5.4.1.2 Increasing Cost Optimization Strategies Implemented By Refiners
                   5.4.1.3 High Cost of Fresh Catalyst
                   5.4.1.4 Growing Demand of Catalyst Reuse in Emerging Regions
          5.4.2 Restraints
                   5.4.2.1 Emission During on-Site Catalyst Regeneration
                   5.4.2.2 Popularity and Superior Results for Rejuvenation
          5.4.3 Opportunities
                   5.4.3.1 Increasing Refinery Capacities
                   5.4.3.2 Increasing Use of the Regeneration Process in Chemical and Environmental Catalytic Applications
          5.4.4 Challenges
                   5.4.4.1 Inability to Regenerate Catalysts Contaminated By Lead, Arsenic, Silicon, Vanadium, and So on

6 Industry Trends (Slide No. - 41)
    6.1 Introduction
    6.2 Value Chain Analysis
          6.2.1 Value Chain Analysis (2013): Regenerated Catalyst is Mostly Consumed Captively Or Bought By Different Companies
    6.3 Porter’s Five forces Analysis
          6.3.1 Bargaining Power of Suppliers
          6.3.2 Bargaining Power of Buyers
          6.3.3 Threat of Substitutes
          6.3.4 Threat of New Entrants
          6.3.5 Intensity of Rivalry
    6.4 Pest Analysis
          6.4.1 Political Factors
          6.4.2 Economic Factors
          6.4.3 Social Factors
          6.4.4 Technological Factors

7 Catalyst Regeneration Market, By Technology (Slide No. - 47)
    7.1 Introduction
    7.2 on-Site Regeneration
    7.3 off-Site Regeneration

8 Catalyst Regeneration Market, By Application (Slide No. - 54)
    8.1 Introduction
          8.1.1 Refinery
          8.1.2 Chemicals & Petrochemicals
          8.1.3 Others

9 Regional Analysis (Slide No. - 61)
    9.1 Introduction
    9.2 North America
          9.2.1 The U.S.
          9.2.2 Canada
          9.2.3 Mexico
    9.3 Europe
          9.3.1 Russia
          9.3.2 Germany
          9.3.3 Italy
          9.3.4 U.K.
          9.3.5 Others
    9.4 Asia-Pacific
          9.4.1 China
          9.4.2 India
          9.4.3 Japan
          9.4.4 South Korea
          9.4.5 Others
    9.5 Row
          9.5.1 Saudi Arabia
          9.5.2 Brazil
          9.5.3 Iran
          9.5.4 Others

10 Competitive Landscape (Slide No. - 110)
     10.1 Overview
     10.2 Competitive Situation and Trends
            10.2.1 Battle for Market Share: Expansion Was the Key Strategy
            10.2.2 Collaborations
            10.2.3 Mergers and Acquisitions
            10.2.4 Expansions
            10.2.5 Other Developments

11 Company Profiles (Slide No. - 116)
     (Overview, Financial*, Products & Services, Strategy, and Developments) 
     11.1 Introduction
     11.2 Al Bilad Catalyst Co. Ltd.
     11.3 Buchen-Ics GMBH
     11.4 China Catalyst (Hong Kong) Sales & Service Group Co. Ltd.
     11.5 Coalogix Inc.
     11.6 Cormetech Inc.
     11.7 Ebinger Katalysatorservice GMBH & Co. Kg
     11.8 Eco-Rigen S.R.L
     11.9 Eurecat S.A.
     11.10 Haldor Topsoe A/S
     11.11 Nippon Ketjen Co. Ltd.
     11.12 Porocel Industries, Llc
     11.13 Steag Energy Services GMBH
     11.14 Tricat Industries, Inc.
     11.15 ZIBO Hengji Chemical Industry Co. Ltd.

*Details Might Not Be Captured in Case of Unlisted Companies. 

12 Appendix (Slide No. - 143)
     12.1 Insights of Industry Experts
     12.2 Discussion Guide
     12.3 Introducing RT: Real Time Market Intelligence
     12.4 Available Customizations
     12.5 Related Reports
 
 
List of Tables (116 Tables) 
  
Table 1 Increasing Environmental Regulations for Hazardous Waste Disposal and Cost Optimization Strategies By Companies Driving the Catalyst Regeneration Market
Table 2 Greater Catalytic Activity Restoration By Rejuvenation Affecting the Growth for Regeneration
Table 3 Greater Catalytic Activity Restoration By Rejuvenation Affecting the Growth for Regeneration
Table 4 Catalysts Contaminated By Vanadium, Arsen Ic, and Silicon Are Not Suitable for Regeneration
Table 5 Global Catalyst Regeneration Market Size , By Technology, 2012–2019 ($Million) 
Table 6 Global Catalyst Regeneration Market Size , By Technology, 2012–2019 (KT) 
Table 7 On-Site Catalyst Regeneration Market Size, By Region, 2012–2019 ($Million) 
Table 8 On-Site Catalyst Regeneration: Market Size, By Region, 2012–2019 (KT)
Table 9 Off-Site Catalyst Regeneration: Market Size, By Region, 2012–2019 ($Million) 
Table 10 Off-Site Catalyst Regeneration Market Size, By Region, 2012–2019 (KT)
Table 11 Global Market Size, By Application, 2012–2019 ($Million) 
Table 12 Global Market Size, By Application, 2012–2019 (KT) 
Table 13 Global Refinery: Market Size, By Region, 2012–2019 ($ Million) 
Table 14 Global Refinery: Market Size, By Region, 2012–2019 (KT) 
Table 15 Global Chemicals & Petrochemicals: Market Size, By Region, 2012–2019 ($Million)
Table 16 Global Chemical & Petrochemical: Market Size, By Region, 2012–2019 (KT)
Table 17 Global Others: Market Size, By Region, 2012–2019 ($Million) 
Table 18 Global Others: Market Size, By Region, 2012–2019 (KT) 
Table 19 Market Size, By Region, 2012–2019 ($Million)
Table 20 Market Size, By Region, 2012–2019 (KT)
Table 21 Market Size, By Technology, 2012–2019 ($Million) 
Table 22 Market Size, By Technology, 2012–2019 (KT)
Table 23 Market Size, By Application, 2012–2019 ($Million) 
Table 24 Catalyst Regeneration Market Size, By Application,2012–2019 (KT)
Table 25 Catalyst Regeneration Market Size, By Country, 2012-2019 ($Million)
Table 26 Market Size, By Country, 2012–2019 (KT)
Table 27 Market Size, By Technology, 2012–2019 ($Million) 
Table 28 Market Size, By Technology, 2012–2019 (KT)
Table 29 Regeneration Catalyst Market Size, By Application, 2012–2019 ($Million) 
Table 30 Catalyst Regeneration Market Size, By Application,2012–2019 (KT)
Table 31 Market Size, By Technology, 2012–2019 ($Million) 
Table 32 Market Size, By Technology, 2012–2019 (KT)
Table 33 Catalyst Regeneration Market Size, By Application, 2012–2019 ($Million) 
Table 34 Catalyst Regeneration Market Size, By Application, 2012–2019 (KT)
Table 35 Market Size, By Technology, 2012–2019 ($Million) 
Table 36 Market Size, By Technology, 2012–2019 (KT)
Table 37 Market Size, By Application, 2012–2019 ($Million) 
Table 38 Catalyst Regeneration Market Size, By Application, 2012–2019 (KT)
Table 39 Catalyst Regeneration Market Size, By Technology, 2012–2019 ($Million) 
Table 40 Market Size, By Technology, 2012–2019 (KT)
Table 41 Market Size, By Application, 2012–2019 ($Million) 
Table 42 Market Size, By Application, 2012–2019 (KT)
Table 43 Market Size, By Country, 2012–2019 ($Million)
Table 44 Market Size, By Country, 2012–2019 (KT)
Table 45 Market Size, By Technology, 2012–2019 ($Million) 
Table 46 Market Size, By Technology, 2012–2019 (KT)
Table 47 Catalyst Regeneration Market Size, By Application, 2012–2019 ($Million) 
Table 48 Catalyst Regeneration Market Size, By Application, 2012–2019 (KT)
Table 49 Market Size, By Technology, 2012–2019 ($Million) 
Table 50 Market Size, By Technology, 2012–2019 (KT)
Table 51 Market Size, By Application, 2012–2019 ($Million) 
Table 52 Market Size, By Application, 2012–2019 (KT)
Table 53 Market Size, By Technology, 2012–2019 ($Million) 
Table 54 Market Size, By Technology, 2012–2019 (KT)
Table 55 Regeneration Catalyst Market Size, By Application, 2012–2019 ($Million) 
Table 56 Catalyst Regeneration Market Size, By Application, 2012–2019 (KT)
Table 57 Regeneration Catalyst Market Size, By Technology, 2012–2019 ($Million) 
Table 58 Catalyst Regeneration: Market Size, By Technology, 2012–2019 (KT)
Table 59 Market Size, By Application, 2012–2019 ($Million) 
Table 60 Market Size, By Application, 2012–2019 (KT)
Table 61 Market Size, By Technology, 2012–2019 ($Million) 
Table 62 Market Size, By Technology, 2012–2019 (KT)
Table 63 Catalyst Regeneration Market Size, By Application, 2012–2019 ($Million) 
Table 64 Catalyst Regeneration: Market Size, By Application, 2012–2019 (KT)
Table 65 Catalyst Regeneration Market Size, By Technology, 2012–2019 ($Million) 
Table 66 Market Size, By Technology, 2012–2019 (KT)
Table 67 Market Size, By Application, 2012–2019 ($Million) 
Table 68 Market Size, By Application, 2012–2019 (KT)
Table 69 Market Size, By Country, 2012–2019 ($Million)
Table 70 Market Size, By Country, 2012–2019 (KT)
Table 71 Market Size, By Technology, 2012–2019 ($Million) 
Table 72 Market Size, By Technology, 2012–2019 (KT)
Table 73 Market Size, By Application, 2012–2019 ($Million) 
Table 74 Market Size, By Application, 2012–2019 (KT)
Table 75 Market Size, By Technology, 2012–2019 ($Million) 
Table 76 Market Size, By Technology, 2012–2019 (KT)
Table 77 Market Size, By Application, 2012–2019 ($Million) 
Table 78 Market Size, By Application, 2012–2019 (KT)
Table 79 Market Size, By Technology, 2012–2019 ($Million) 
Table 80 Catalyst Regeneration Market Size, By Technology, 2012–2019 (KT)
Table 81 Market Size, By Application, 2012–2019 ($Million) 
Table 82 Market Size, By Application, 2012–2019 (KT)
Table 83 Market Size, By Technology, 2012–2019 ($Million) 
Table 84 Market Size, By Technology, 2012–2019 (KT)
Table 85 Market Size, By Application, 2012–2019 ($Million) 
Table 86 Market Size, By Application, 2012–2019 (KT)
Table 87 Market Size, By Technology, 2012–2019 ($Million) 
Table 88 Catalyst Regeneration Market Size, By Technology, 2012–2019 (KT)
Table 89 Regeneration Catalyst Market Size, By Application, 2012–2019 ($Million) 
Table 90 Catalyst Regeneration: Market Size, By Application, 2012–2019 (KT)
Table 91 Market Size, By Technology, 2012–2019 ($Million) 
Table 92 Market Size, By Technology, 2012–2019 (KT)
Table 93 Market Size, By Application, 2012–2019 ($Million) 
Table 94 Market Size, By Application, 2012–2019 (KT)
Table 95 Market Size, By Country, 2012–2019 ($Million)
Table 96 Market Size, By Country, 2012–2019 (KT)
Table 97 Market Size, By Technology, 2012–2019 ($Million) 
Table 98 Market Size, By Technology, 2012–2019 (KT)
Table 99 Catalyst Regeneration: Market Size, By Application, 2012–2019 ($Million) 
Table 100 Catalyst Regeneration: Market Size, By Application, 2012–2019 (KT)
Table 101 Market Size, By Technology, 2012–2019 ($Million) 
Table 102 Market Size, By Technology, 2012–2019 (KT)
Table 103 Market Size, By Application, 2012–2019 ($Million) 
Table 104 Catalyst Regeneration Market Size, By Application, 2012–2019 (KT)
Table 105 Catalyst Regeneration: Market Size, By Technology, 2012–2019 ($Million) 
Table 106 Catalyst Regeneration Market Size, By Technology, 2012–2019 (KT)
Table 107 Market Size, By Application, 2012-2019 ($Million)
Table 108 Market Size, By Application, 2012–2019 (KT)
Table 109 Market Size, By Technology, 2012–2019 ($Million) 
Table 110 Catalyst Regeneration Market Size, By Technology, 2012–2019 (KT)
Table 111 Catalyst Regeneration: Market Size, By Application, 2012–2019 ($Million) 
Table 112 Catalyst Regeneration: Market Size, By Application, 2012–2019 (KT)
Table 113 Collaborations, 2010–2014
Table 114 Mergers and Acquisitions, 2010–2014
Table 115 Expansions, 2010–2014
Table 116 Other Developments, 2010–2014
 
 
List of Figures (57 Figures) 
 
Figure 1 Research Methodology
Figure 2 Catalyst Regeneration Market Size Estimation Methodology: Bottom-Up Approach
Figure 3 Catalyst Regeneration Market Size Estimation Methodology: Top-Down Approach
Figure 4 Break Down of Primary Interviews: By Company Type, Designation & Region
Figure 5 Global Catalyst Regeneration Penetration Level of Countries, Market Size ($Million)
Figure 6 Refinery is the Fastest-Growing Market for Catalyst Regeneration
Figure 7 Global Catalyst Regeneration Market Size of Fast-Growing Countries ($Million)
Figure 8 Global Catalyst Regeneration Market Size ($Million)
Figure 9 Refinery is the Fastest-Growing Application and Asia-Pacific is the Fastest Growing Region
Figure 10 Most of the Countries With High Cagr Are From Asia-Pacific
Figure 11 Refinery is the Fastest-Growing Application Followed By Chemicals & Petrochemicals
Figure 12 Asia-Pacific Has the Largest Market Growth Across All the Three Applications
Figure 13 Higher Growth of off-Site Regeneration Than on-Site Regeneration Between 2013 and 2019 ($ Million)
Figure 14 Eurecat: Roto-Louvre Technology
Figure 15 Tricat Regeneration Process
Figure 16 Porocel: Moving Belt Catalyst Regeneration Process
Figure 17 Catalyst Regeneration: Market Segmentation: By Technology
Figure 18 Catalyst Regeneration Market Segmentation, By Application
Figure 19 Catalyst Regeneration Market Market Segmentation, By Region
Figure 20 Increasing Cost of Fresh Catalysts and Stringent Regulations to Drive the Regeneration Catalyst Market
Figure 21 Regenerated Catalyst is Mostly Consumed Captively Or Bought By Different Companies
Figure 22 Porter’s Five forces Analysis (2013): Limited Number of Players in the Market Due to High Capital-Intensive and Patented Technology
Figure 23 off-Site Regeneration to Dominate With More Than Half the Market Share in 2019
Figure 24 Rising Refinery Capacity Fueling the Growth of on-Site Regeneration in the Asia-Pacific Region Between 2014 and 2019
Figure 25 Stringent Environmental Regulations Leading to Growth in off-Site Catalyst Regeneration Between 2014 and 2019
Figure 26 Catalyst Regeneration in Refinery Application Set to Outpace Other Applications in Growth in the Next Five Years
Figure 27 Rapid increase in Capacity in the Asia-Pacific Region Will Boost the Catalyst Regeneration Market in Refinery Application
Figure 28 Europe Was the Largest Market for Catalyst Regeneration in Chemical and Petrochemcial industry in 2013
Figure 29 Europe is Anticipated to Register the Highest Growth in Other Applications
Figure 30 Regional Snapshot (2013): Emerging Regions Are the New Hot Spots
Figure 31 Off-Site Regeneration for Refineries is Showing the Highest Growth
Figure 32 North America Was A Large Market for Catalyst Regeneration in 2013
Figure 33 The Upgrade of Oil Refinery is Going to Boost the Mexican Market Growth
Figure 34 Russia With the Largest Refinery Capacity is the Largest Market in Europe
Figure 35 Asia-Pacific Market Snapshot—Growth in Refinery Capacity & increasing Regulations Driving the Apac Market
Figure 36 U.S. & China Will Continue to Be the Leaders of the Catalyst Regeneration Market
Figure 37 Growth in the Refinery Application is Driving the Growth of the Row Region
Figure 38 Companies Adopted Various Growth Strategies Over the Past Few Years
Figure 39 Maximum Number of Developments Undertaken By Porocel industries inc. in 2013
Figure 40 Al Bilad Catalyst Co. Ltd.: Business Overview
Figure 41 Buchen-Ics GMBH: Business Overview
Figure 42 China Catalyst (Hong Kong) Sales & Service Group Co. Ltd.: Business Overview
Figure 43 Coalogix Inc.: Business Overview
Figure 44 Coalogix Inc.: SWOT Analysis
Figure 45 Cormetech Inc.: Business Overview
Figure 46 Ebinger Katalysatorservice GMBH & Co. Kg: Business Overview
Figure 47 Eco-Rigen S.R.L.: Business Overview
Figure 48 Eurecat S.A.: Business Overview
Figure 49 Eurecat S.A.: SWOT Analysis
Figure 50 Haldor Topsoe A/S: Business Overview
Figure 51 Nippon Ketjen Co. Ltd.: Business Overview
Figure 52 Porocel Industries, Llc: Business Overview
Figure 53 Porocel Industries, Llc: SWOT Analysis
Figure 54 Steag Energy Services GMBH: Business Overview
Figure 55 Steag Energy Services GMBH: SWOT Analysis
Figure 56 Tricat Industries, Inc.: Business Overview
Figure 57 ZIBO Hengji Chemical Industry Co. Ltd.: Business Overview

Catalysts are widely used in different chemical processes in refineries, chemical & petrochemical plants, environmental processes, energy plants, and so on. The catalyst gradually loses its activity and needs to be replaced. The spent catalyst can be disposed of or recycled. Recycling is one of the best options for the catalyst users as it provides benefits of cost optimization and retaining an environment friendly image. Increasing cost of new catalyst, high disposal cost, and stringent environmental regulations also enforce the catalyst user to go for recycling their catalysts. Regeneration is a suitable recycling option which helps to restore the catalytic activity to a certain level.

Catalyst regeneration can be done within the same plant where it is used. Alternately, it can be sold to a catalyst regenerator who will regenerate it off-site. The regenerated catalyst can either be used by the same company or by other companies for different applications.The market for regenerated catalyst, in terms of value, is estimated to reach $5002.47 Million by 2019, witnessing a CAGR of 5.54% between 2014 and 2019.

The catalyst regeneration market is anticipated to show moderate growth rate in the coming years. The global catalyst regeneration market demand is estimated to reach around 1,814 KT by 2019. The market is capital intensive with patented technologies. The key players license their patented technologies to different companies around the globe to increase their presence in different regions.

Currently, the catalyst regeneration process has high use in developed regions due to stringent environmental regulations. However, Asia-Pacific has a high refinery capacity and currently has a significant market for catalyst regeneration. In future, expansion in refinery capacity is anticipated mostly in the developing regions. Besides, the use of catalyst regeneration process is projected to increase in these regions due to formation of stringent environmental regulations and the need to adopt cost optimization strategies. Asia-Pacific region will show the highest growth rate in the next five years, followed by RoW.

Catalyst Regeneration Market Share, by Region, 2013

Catalyst Regeneration Market

Source: MarketsandMarkets Analysis

The catalyst regeneration service offering companies are mainly focused on expansion. The companies follow the expansion strategy rigorously to strengthen their position in the catalyst regeneration market. In some cases, companies, such as Porocel and Eurecat have acquired a relevant player or facility in the targeted region; some have licensed their patented technology to small players to increase their presence in that particular region.

Companies are also focusing on providing a wide variety of services to their customers. Most of the key players are providing catalyst transportation, storage, testing facilities, and associated services. Small companies are also collaborating with leading catalyst regenerators to provide services.

The report analyzes the catalyst regeneration market on the basis of regeneration types, penetration of catalyst regeneration process in important regions, and application market. It also covers the market behavior of leading producers, key developments, and strategies implemented to sustain and succeed in the catalyst regeneration market.

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