Flare Monitoring Market

Flare Monitoring Market by Mounting Method (In Process-Mass Spectrometers, Gas Chromatographs, Gas Analyzers; Remote-IR Imagers, MSIR Imagers), Industry (Refineries, Petrochemical, Onshore Oil & Gas Production Sites), & Geography - Global Forecast to 2023

Report Code: SE 6055 Mar, 2018, by marketsandmarkets.com

[160 Pages Report]Flaring is generally defined as the process of controlled and open-flame burning of gases, which are either regarded as unwanted and surplus or are harmful to the process and human safety. Such gases are generated mainly from drilling and exploration activities by the oil & gas, refineries, petrochemical and chemical industries, waste disposal/ landfills, metal production sites, etc. Gas flaring is one of the critical sources of Greenhouse Gas (GHG) emissions and VOCs, such as methane. As a result, flare stack operators are required to install flare monitoring systems to ensure that the toxic hydrocarbons are neutralized before being released into the air.

The flare monitoring market was valued at USD 760.4 Million in 2017 and is expected to reach USD 1,251.7 Million by 2023, at a CAGR of 8.24% between 2018 and 2023. The requirement for flare monitoring systems is driven mainly by increasingly stringent environmental regulations, benefits offered by direct flare monitoring systems, and steady expansion of the oil & gas and petrochemical industries.

Flare Monitoring Market

By mounting method, the remote technology segment to record the highest growth during the forecast period.

Based on mounting method, the flare monitoring market is categorized into the in-process and remote segments. Ease of process monitoring, inexpensive in comparison to in-process technologies, and compliance with most of the environmental norms are some of the key growth drivers of the remote flare monitoring market. Among the available remote mounting technologies, thermal (IR) imagers accounted for the largest market share, in terms of value, in 2017. Among other remote mounting technologies, the market for multi-spectrum infrared (MSIR) imagers is comparatively new and emerging, but holds promising growth potential owing to technological advancements.

By industry, the refineries sector is projected to hold the largest market share during the forecast period.

The refineries industry accounts for the highest share of the market for in-process and remote flare monitoring devices and systems. The flare monitoring market for the oil & gas industry is projected to grow at the highest CAGR during the forecast period, as a significant portion of gas flaring globally is done across upstream activities. Increasingly stringent regional, national, and international environmental regulations to reduce the emissions of harmful VOCs and other pollutants right from the extraction to the production of oil & gas is expected to boost the demand for flare monitoring across upstream, i.e., both onshore as well as offshore oil and gas production sites in the future.

Flare Monitoring Market

North America is expected to lead the market during the forecast period.

The North American flare monitoring market is estimated to be the largest in size, while market in RoW is projected to grow at the highest CAGR during the forecast period. The RoW flare monitoring market is driven mainly by the rapid expansion in oil production, oil refineries, gas production, and gas flaring activities across major countries in the Middle East, especially Saudi Arabia, UAE, Iraq, Iran, and Kuwait; and shift in focus of the countries in the region towards reducing harmful waste-gas emissions. In 2017, the APAC flare monitoring market is projected to grow at the second-highest CAGR during the forecast period.

Market Dynamics

Driver: Benefits of direct flare monitoring systems

The monitoring of flare systems is carried out using two types of systems, namely remote flare monitoring systems, and in-process flare monitoring systems. Remote flare monitoring systems utilize multi-spectral infrared imaging technology, which, apart from providing remote monitoring of the combustion efficiency of flare systems, also offers other essential metrics, such as SI(Smoke Index). These metrics further help operators in complying with additional regulations, such as 40 CFR 63.670 (h) – “visible emission monitoring” while ensuring optimal flare performance. These factors are expected to aid the rapid growth of optical and thermal imaging-based flare monitoring systems in the near future.

Restraint: Shift in focus towards eliminating flaring by major countries

A number of end-user industries whose operations are not heavily dependent upon open combustion systems are shifting their focus on the closed combustion processes. As compared to open-combustion systems, closed-combustion systems hold higher potential for minimizing environmental harm. Further, the implications of the “Zero Routine Flaring by 2030” initiative by the World Bank has shifted the focus of industries on reducing routine flaring and re-using the produced gases by utilizing it on-site or gather, process, and dispatch it to the market. This is being seen as a welcoming and positive development and has significantly increased the focus of the top flaring countries in the world on reducing the annual economic losses arising from the flaring of useful and resource-rich gases.

Opportunity: Growing demand from emerging economies

Manufacturers of flare monitoring systems are discovering comparatively more growth opportunities in the emerging economies as compared to the mature markets in the developed regions. The demand for new flare monitoring systems in North America and Europe is estimated to be minimal. Moreover, the need for environmental compliance has garnered commitments from several countries to ameliorate air quality and resolve the problems associated with rising pollution levels. To comply with regulatory standards, several large-scale industries in China have been forced to install emission monitoring devices for measuring the concentration of harmful gases emitting from flare stacks. Such favorable government support will boost the demand for new flare monitoring system installations across China. Further, the demand for emission monitoring is also increasing in the Middle East and some parts of Africa due to the setting up of new oil & gas projects in these regions, which will boost the adoption of flare monitoring devices.

Challenge: Technological challenges in adhering to regulatory norms and reducing overall system cost

The strict regulatory framework for emission monitoring creates specific technological problems in the flare monitoring ecosystem. These technical challenges are associated with the maintenance of analytical instruments, design implications, and the integration of different technologies into a single solution. Flare monitoring devices generally operate under harsh environments and even extreme weather conditions (dust, fog, rain, etc.). Remote flare monitoring devices are prone to accuracy and performance issues during operations under such environments. A complete flare monitoring system can integrate different chemical, electronic, and mechanical equipment. This creates a further challenge in providing the appropriate and reliable gas composition analysis of various components of flared gas before and after combustion. Specific devices (such as thermocouples, gas sensors, and imagers) which are used in dangerous and hard-to-reach locations generally come with limited life expectancy. This causes difficulty in calibration, maintenance, and replacements of such devices that can be further aggravated in case of a costly plant shutdown. These challenges place an additional burden on the end-user industries, due to which the cost of annual flare monitoring (inclusive of initial capital cost, and recurring operation and maintenance cost) can range anywhere between thousands of dollars to a few million dollars.

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Scope of the Report

Report Metric

Details

Market size available for years

2015 – 2023

Base year considered

2017

Forecast period

2018 – 2023

Forecast units

Million (USD)

Segments covered

Mounting Method, Industry, and Region

Geographies covered

North America, Europe, APAC, and RoW

Companies covered

Siemens AG (Germany), ABB Ltd. (Switzerland), FLIR Systems (US), Thermo Fisher Scientific (US), Honeywell International Inc. (US), John Zink Company, LLC (US), LumaSense Technologies Inc. (US), Zeeco, Inc. (US), MKS Instruments (US), Land Instruments International Ltd. (UK), Eaton HERNIS Scan Systems AS (Norway), Fluenta (UK), Williamson Corporation (US), Extrel CMS, LLC (Pennsylvania, US), Providence Photonics LLC (US), Powertrol Inc. (US), and TKH Security Solutions (Netherlands).

The research report categorizes the Flare Monitoring Market to forecast the revenues and analyze the trends in each of the following sub-segments:

By Mounting Method

  • In Process
    • Mass Spectrometers
    • Gas Chromatographs
    • Flowmeters
    • Calorimeters
    • Others*
  • Remote
    • Thermal (IR) Imagers
    • Multi-Spectrum Infrared (MSIR) Imagers
    • Others**

By Industry

  • Refineries
  • Petrochemicals
  • Onshore Oil and Gas Production Sites
  • Landfills
  • Others (Offshore, Metals, and Steel Production)

By Geography

  • North America
    • US, Canada, Mexico
  • Europe
    • Russia
    • UK
    • Norway
    • Rest of Europe
  • Asia Pacific
    • China
    • India
    • Australia
    • Rest Of Asia Pacific
  • Rest of the World

Key Market Players

Siemens AG (Germany), ABB Ltd. (Switzerland), FLIR Systems (US), Thermo Fisher Scientific (US), Honeywell International Inc. (US).

Recent Developments

  • In May 2017, Siemens AG signed a MoU with the governments of Uganda and Sudan in Africa to strengthen their infrastructure development, especially in the power generation and supply sector. The company further aims to double its order intake in Africa to over EUR 3 billion (approximately USD 3.60 billion) by 2020.
  • In May 2017, Honeywell International Inc. signed a MoU with Saudi Aramco under the In-Kingdom Total Value Add (IKTVA) program. Under the agreement, both the companies are expected to support Saudi Arabia’s process industries (especially oil & gas) by investing in infrastructure, generating local employment, strengthening the domestic and international supply chain, and enter into other professional partnerships (such as with the King Fahd University for Petroleum and Minerals (KFUPM) for a petrochemicals production project. The agreement will further expand Honeywell UOP’s business in the region.
  • In November 2016, Fluenta renewed its partnership agreement with Netherlands-based liquid and gas flow solutions provider, Wegman. The partnership is expected to further strengthen Fluenta’s presence in the Dutch market.

Critical questions the report answers:

  • Which are the most significant revenue-generating regions for the Flare Monitoring Market?
  • What are the significant growth trends at the forefront of new market innovations?
  • How is the current regulatory framework expected to impact the market?
  • What are the prime strategies followed by the leaders/ key players in the market?

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Table of Contents

1 Introduction (Page No. - 15)
    1.1 Objectives of the Study
    1.2 Market Definition
    1.3 Study Scope
           1.3.1 Markets Covered
           1.3.2 Geographic Scope
           1.3.3 Years Considered for Study
    1.4 Currency
    1.5 Limitations
    1.6 Package Size
    1.7 Stakeholders

2 Research Methodology (Page No. - 19)
    2.1 Research Data
           2.1.1 Secondary Data
                    2.1.1.1 Secondary Sources
                    2.1.1.2 Major Secondary Sources
           2.1.2 Primary Data
                    2.1.2.1 Primary Interviews With Experts
                    2.1.2.2 Breakdown of Primaries
                    2.1.2.3 Key Data From Primary Sources
           2.1.3 Secondary and Primary Research
                    2.1.3.1 Key Industry Insights
    2.2 Market Size Estimation
           2.2.1 Bottom-Up Approach
                    2.2.1.1 Approach for Capturing Market Share Using Bottom-Up Approach (Demand-Side)
           2.2.2 Top-Down Approach
                    2.2.2.1 Approach for Capturing Market Share Using Top-Down Approach (Supply-Side)
    2.3 Market Breakdown and Data Triangulation
    2.4 Assumptions

3 Executive Summary (Page No. - 30)

4 Premium Insights (Page No. - 34)
    4.1 Flare Monitoring Market Overview, 2017-2023
    4.2 Market, By Industry and Region (2017)
    4.3 Market, By Mounting Method, 2017-2023
    4.4 Market, By Region, 2017-2023
    4.5 Market, By Region (2016, 2017, and 2023)

5 Market Overview (Page No. - 38)
    5.1 Introduction
    5.2 Market Segmentation
    5.3 Market Dynamics
           5.3.1 Drivers
                    5.3.1.1 Increasing Need for Controlling Waste Gas Combustion Parameters Due to Stringent Local and Global Environmental Regulations
                    5.3.1.2 Benefits of Direct Flare Monitoring Systems
                    5.3.1.3 Expansion of Oil & Gas and Petrochemical Industries
           5.3.2 Restraints
                    5.3.2.1 Shift in Focus Towards Eliminating Flaring By Major Countries
           5.3.3 Opportunities
                    5.3.3.1 Growing Demand From Emerging Economies
           5.3.4 Challenges
                    5.3.4.1 Technological Challenges in Adhering to Regulatory Norms and Reducing Overall System Cost
    5.4 Regulatory Standards
    5.5 Value Chain Analysis

6 Market, By Mounting Method (Page No. - 49)
    6.1 Introduction
    6.2 In-Process
           6.2.1 Mass Spectrometers
           6.2.2 Gas Chromatographs
           6.2.3 Gas Analyzers
           6.2.4 Flowmeters
           6.2.5 Calorimeters
           6.2.6 Others
    6.3 Remote
           6.3.1 Thermal (IR) Imagers
           6.3.2 Multi Spectrum Infrared (MSIR) Imagers
           6.3.3 Others

7 Market, By Industry (Page No. - 66)
    7.1 Introduction
    7.2 Onshore Oil & Gas Production Sites
    7.3 Refineries
    7.4 Petrochemical
    7.5 Landfills
    7.6 Others
           7.6.1 Offshore
           7.6.2 Metal and Steel Production

8 Geographic Analysis (Page No. - 79)
    8.1 Introduction
    8.2 North America
           8.2.1 US
           8.2.2 Canada
           8.2.3 Mexico
    8.3 Europe
           8.3.1 Russia
           8.3.2 UK
           8.3.3 Norway
           8.3.4 Rest of Europe (RoE)
    8.4 Asia Pacific (APAC)
           8.4.1 China
           8.4.2 India
           8.4.3 Australia
           8.4.4 Rest of APAC (RoAPAC)
    8.5 RoW
           8.5.1 Middle East and Africa
           8.5.2 South America

9 Competitive Landscape (Page No. - 105)
    9.1 Introduction
    9.2 Ranking Analysis of Players in Market
    9.3 Competitive Situation and Trends
           9.3.1 Agreements, Partnerships and Collaborations
           9.3.2 New Product Launches
           9.3.3 Mergers & Acquisitions
           9.3.4 Expansions

10 Company Profiles (Page No. - 113)
     10.1 Introduction
     10.2 Key Players
(Business Overview, Products Offered, Recent Developments, SWOT Analysis, MnM View)*
             10.2.1 Siemens Group
             10.2.2 ABB.
             10.2.3 Flir Systems
             10.2.4 Thermo Fisher Scientific
             10.2.5 Honeywell
             10.2.6 Emerson Electric Co.
             10.2.7 Ametek Inc.
             10.2.8 Zeeco Inc.
             10.2.9 MKS Instruments
             10.2.10 Lumasense Technologies Inc.
             10.2.11 Fluenta
             10.2.12 Endress+Hauser Ag
             10.2.13 Williamson Corporation
             10.2.14 John Zink Company, LLC
             10.2.15 Eaton Hernis Scan Systems
*Details on Business Overview, Products Offered, Recent Developments, SWOT Analysis, MnM View Might Not Be Captured in Case of Unlisted Companies.
     10.3 Key Innovators
             10.3.1 Providence Photonics LLC
             10.3.2 Galvanic Applied Sciences
             10.3.3 Oleumtech Corporation
             10.3.4 Powertrol, Inc.
             10.3.5 TKH Security Solutions

11 Appendix (Page No. - 152)
     11.1 Insights of Industry Experts
     11.2 Discussion Guide
     11.3 Knowledge Store: Marketsandmarkets’ Subscription Portal
     11.4 Introducing RT: Real-Time Market Intelligence
     11.5 Available Customizations
     11.6 Related Reports
     11.7 Author Details


List of Tables (74 Tables)

Table 1 Flare Monitoring Market, By Mounting Method, 2015–2023 (USD Million)
Table 2 Remote Market, 2015–2023 (Units)
Table 3 In-Process Market, By Technology, 2015–2023 (USD Million)
Table 4 Mass Spectrometers: In-Process Market, By Industry, 2018–2023 (USD Million)
Table 5 Mass Spectrometers: In-Process Market, By Region, 2018–2023 (USD Million)
Table 6 Gas Chromatographs: In-Process Market, By Industry, 2018–2023 (USD Million)
Table 7 Gas Chromatographs: In-Process Market, By Region, 2018–2023 (USD Million)
Table 8 Gas Analyzers: In-Process Market, By Industry, 2015–2023 (USD Million)
Table 9 Gas Analyzers: In-Process Market, By Region, 2015–2023 (USD Million)
Table 10 Flowmeters: In-Process Market, By Industry, 2015–2023 (USD Million)
Table 11 Flowmeters: In-Process Market, By Region, 2015–2023 (USD Million)
Table 12 Calorimeters: In-Process Market, By Industry, 2015–2023 (USD Thousand)
Table 13 Calorimeters: In-Process Market, By Region, 2015–2023 (USD Thousand)
Table 14 Other Technologies: In-Process Market, By Industry, 2015–2023 (USD Thousand)
Table 15 Other Technologies: In-Process Market, By Region, 2015–2023 (USD Thousand)
Table 16 Remote Market, By Technology, 2015–2023 (USD Million)
Table 17 Thermal (IR) Imagers: Remote Market, By Industry, 2015–2023 (USD Million)
Table 18 Thermal (IR) Imagers: Remote Market, By Region, 2015–2023 (USD Million)
Table 19 MSIR Imagers: Remote Market, By Industry, 2015–2023 (USD Thousand)
Table 20 MSIR Imagers: Remote Market, By Region, 2015–2023 (USD Thousand)
Table 21 Other Technologies: Remote Market, By Industry, 2015–2023 (USD Thousand)
Table 22 Other Technologies: Remote Market, By Region, 2015–2023 (USD Thousand)
Table 23 Market, By Industry, 2015–2023 (USD Million)
Table 24 Onshore Oil & Gas Production Sites: In-Process Market, By Technology, 2015–2023 (USD Thousand)
Table 25 Onshore Oil & Gas Production Sites: Remote Market, By Technology, 2015–2023 (USD Thousand)
Table 26 Onshore Oil & Gas Production Sites: Market, By Region, 2015–2023 (USD Million)
Table 27 Refineries Industry: In-Process Market, By Technology, 2015–2023 (USD Million)
Table 28 Refineries Industry: Remote Market, By Technology, 2015–2023 (USD Million)
Table 29 Refineries Industry: Market, By Region, 2015–2023 (USD Million)
Table 30 Petrochemicals Industry: In-Process Market, By Technology, 2015–2023 (USD Million)
Table 31 Petrochemicals Industry: Remote Market, By Technology, 2015–2023 (USD Million)
Table 32 Petrochemicals Industry: Market, By Region, 2015–2023 (USD Million)
Table 33 Landfills Industry: In-Process Market, By Technology, 2015–2023 (USD Thousand)
Table 34 Landfills Industry: Remote Market, By Technology, 2015–2023 (USD Thousand)
Table 35 Landfills Industry: Market, By Region, 2015–2023 (USD Thousand)
Table 36 Other Industries: In-Process Market, By Technology, 2015–2023 (USD Thousand)
Table 37 Other Industries: Remote Market, By Technology, 2015–2023 (USD Thousand)
Table 38 Other Industries: Market, By Region, 2015–2023 (USD Million)
Table 39 Market, By Region, 2015–2023 (USD Million)
Table 40 North America: Market, By Country, 2015–2023 (USD Million)
Table 41 North America: Market, By Mounting Method, 2015–2023 (USD Million)
Table 42 US Oil Production, Gas Production, Oil Refinery Capacity, and Upstream Gas Flaring, 2014, 2015, and 2016
Table 43 US: Market, By Mounting Method, 2015–2023 (USD Million)
Table 44 Canada Oil Production, Gas Production, Oil Refinery Capacity, and Upstream Gas Flaring, 2014, 2015, and 2016
Table 45 Canada: Market, By Mounting Method, 2015–2023 (USD Million)
Table 46 Mexico: Oil Production, Gas Production, Oil Refinery Capacity, and Upstream Gas Flaring, 2014, 2015, and 2016
Table 47 Mexico: Market, By Mounting Method, 2015–2023 (USD Million)
Table 48 Europe: Market, By Country, 2015–2023 (USD Million)
Table 49 Europe: Market, By Mounting Method, 2015–2023 (USD Million)
Table 50 Russia Oil Production, Gas Production, Oil Refinery Capacity, and Upstream Gas Flaring, 2014, 2015, and 2016
Table 51 Russia: Market, By Mounting Method, 2015–2023 (USD Million)
Table 52 UK Oil Production, Gas Production, Oil Refinery Capacity, and Upstream Gas Flaring, 2014, 2015, and 2016
Table 53 UK: Market, By Mounting Method, 2015–2023 (USD Million)
Table 54 Norway: Oil Production, Gas Production, Oil Refinery Capacity, and Upstream Gas Flaring, 2014, 2015, and 2016
Table 55 Norway: Market, By Mounting Method, 2015–2023 (USD Million)
Table 56 RoE: Market, By Mounting Method, 2015–2023 (USD Million)
Table 57 APAC: Market, By Country, 2015–2023 (USD Million)
Table 58 APAC: Market, By Mounting Method, 2015–2023 (USD Million)
Table 59 China Oil Production, Gas Production, Oil Refinery Capacity, and Upstream Gas Flaring, 2014, 2015, and 2016
Table 60 China: Market, By Mounting Method, 2015–2023 (USD Million)
Table 61 India Oil Production, Gas Production, Oil Refinery Capacity, and Upstream Gas Flaring, 2014, 2015, and 2016
Table 62 India: Market, By Mounting Method, 2015–2023 (USD Million)
Table 63 Australia Oil Production, Gas Production, Oil Refinery Capacity, and Upstream Gas Flaring, 2014, 2015, and 2016
Table 64 Australia: Market, By Mounting Method, 2015–2023 (USD Million)
Table 65 RoAPAC: Market, By Mounting Method, 2015–2023 (USD Million)
Table 66 RoW: Market, By Region, 2015–2023 (USD Million)
Table 67 RoW: Market, By Mounting Method, 2015–2023 (USD Million)
Table 68 Middle East & Africa: Market, By Mounting Method, 2015–2023 (USD Million)
Table 69 South America: Market, By Mounting Method, 2015–2023 (USD Million)
Table 70 Market Ranking Analysis, By Key Player, 2017
Table 71 Agreements, Partnerships and Collaborations, 2015–2017
Table 72 New Product Launches, 2015–2017
Table 73 Acquisitions, 2015–2017
Table 74 Expansions, 2015–2017


List of Figures (42 Figures)

Figure 1 Flare Monitoring Market Segmentation
Figure 2 Market: Research Design
Figure 3 Breakdown of Primary Interviews: By Company Type, Designation and Region
Figure 4 Market: Research Approach
Figure 5 Market Size Estimation Methodology: Bottom-Up Approach
Figure 6 Market Size Estimation Methodology: Top-Down Approach
Figure 7 Market Data Triangulation Methodology
Figure 8 Market, By Mounting Method (2017 vs 2023): Remote Technology to Record Higher Growth During Forecast Period
Figure 9 Market, By Industry (2017 vs 2023): Refineries to Hold Largest Market Share During Forecast Period (USD Million)
Figure 10 Market, By Region, 2017
Figure 11 Market to Witness Attractive Growth Opportunities
Figure 12 Refineries Industry and North America Region to Hold Largest Market Shares
Figure 13 Remote Technology Expected to Record Highest Growth (USD Million)
Figure 14 Middle East & Africa Projected to Record Highest Growth
Figure 15 North America Holds Largest Market Share in 2016 and 2017
Figure 16 Market: Market Segmentation
Figure 17 Drivers, Restraints, Opportunities, and Challenges for Market
Figure 18 Oil Production, 2012-2016
Figure 19 Oil Refinery Capacity, 2012-2016
Figure 20 Top 20 Flaring Countries, 2014, 2015, and 2016
Figure 21 Flare Monitoring Value Market Chain Analysis: Manufacturing and Assembling Contribute Highest Value Addition
Figure 22 Market, By Mounting Method
Figure 23 Remote Market to Record Double-Digit Growth During Forecast Period (USD Million)
Figure 24 Market, By Industry
Figure 25 Refineries Industry to Dominate Market During Forecast Period (USD Million)
Figure 26 Market, By Geography
Figure 27 Market: Middle East & Africa to Record Highest Growth During Forecast Period
Figure 28 North America: Market Snapshot
Figure 29 Europe: Market Snapshot
Figure 30 APAC: Market Snapshot
Figure 31 Partnerships, Agreements, and Collaborations the Key Growth Strategy Adopted By Market Players Between 2015 and 2017
Figure 32 Key Strategies Adopted By Major Players in Market Between 2015 and 2017
Figure 33 Agreements, Partnerships, & Collaborations the Key Growth Strategy Adopted By Market Players Between 2015 and 2017
Figure 34 Siemens Group: Company Snapshot
Figure 35 ABB : Company Snapshot
Figure 36 Flir Systems: Company Snapshot
Figure 37 Thermo Fisher Scientific: Company Snapshot
Figure 38 Honeywell: Company Snapshot
Figure 39 Emerson Electric Co.: Company Snapshot
Figure 40 Ametek Inc.: Company Snapshot
Figure 41 MKS Instruments: Company Snapshot
Figure 42 Endress+Hauser AG: Company Snapshot


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