Inspection Machines Market by Product (Vision Inspection, Leak Detection, X-ray Inspection, Checkweigher, Metal Detector, Software), Type (Manual, Automatic), Packaging Type (Vials, Syringes, Blister), End User (Pharma, Biotech) - Global Forecast to 2027
The global inspection machines market in terms of revenue was estimated to be worth $721 million in 2022 and is poised to reach $905 million by 2027, growing at a CAGR of 4.7% from 2022 to 2027. The increasing adoption of automated inspection systems in the pharmaceutical and biotechnology industries, growth in the number of product recalls, an increasing number of inspection checkpoints throughout the production line, and technological advancements in inspection systems support the growth of the market. The growing demand for used and refurbished inspection systems is expected to restrain this market's growth to a certain extent. Also, the complexities of introducing inspection machines in a production line may hamper the market's growth to a certain extent.
Global Inspection Machines Market Trends
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Inspection Machines Market Dynamics
Driver: The increasing number of inspection checkpoints throughout the production line
Considering the implementation of stringent regulatory mandates, coupled with the growth in production capacity and increasing cases of product recalls and product counterfeiting, manufacturers of healthcare products are investing more in their production and packaging lines to ensure effective quality control and assurance. In this regard, pharmaceutical and biotechnology companies and medical device manufacturers are adopting various inspection machines, such as checkweighers, leak detection systems, and vision inspection systems, at various levels of production and packaging operations. These machines are installed at the filling, sealing, labeling, weighing, and packaging levels of the production line to ensure the safety and accuracy of the products dispatched to consumers. Inspection machines are also used to inspect several package types, including bottles, blisters, syringes, pouches, stick packs, and cartridges. With the presence of inspection checkpoints at various production and packaging levels, the demand for inspection machines is expected to increase in major end-use industries.
Restraint: Growing demand for refurbished equipment due to the high cost of inspection machines
Production management aims to maximize profit by increasing salable output while reducing the cost related to product recalls or re-inspection due to compromised safety or quality. Compliance with regulations is also imperative as the smallest defect in the production or packaging may contaminate the product and ultimately reduce consumer safety. Thus, several manufacturers are adopting the use of inspection systems throughout their production pipeline. However, as highlighted by the European Federation of Pharmaceutical Industries and Associations (EFPIA), the cost and time frame for this implementation are the biggest concerns in the packaging industry. The inspection of individual products requires significant capital investments from pharmaceutical companies, medical device contract manufacturers, and packaging manufacturers. While larger drug developers may have the resources to deal with the financial demands of inspection, small and medium-sized companies face significant challenges in this regard. New entrants must bear huge production costs and very low margins. This is because new facilities cannot quickly attain economies of scale. Simultaneously, they need to maintain the prices according to the prevailing market trend to sustain competition. Many pharmaceutical companies are concerned about the cost implications of introducing new technologies and processes. Currently, machine vision systems can cost between USD 5,000 and USD 20,000. Moreover, a skilled workforce is required to effectively inspect the defects in the packaging and the leak detection for each product and perform similar tasks. Thus, the high costs involved restrict the implementation of inspection machines among pharmaceutical & biopharmaceutical companies and medical device manufacturers (especially among smaller organizations and in regions that lack stringent regulations).
Various types of used and refurbished inspection machines, including vision inspection machines, leak detection systems, metal detectors, and X-ray inspection machines, are available in the market at a lower price than new equipment. As a result, several small and medium-sized pharmaceutical & biotechnology companies and medical device manufacturers are increasingly opting for used and refurbished inspection machines to overcome budget constraints. This trend is expected to affect the volume sales of new equipment and, in turn, affect the profit margins of companies manufacturing and offering new equipment in the market.
Opportunity: Technological advancement
The inspection machines market is witnessing robust growth due to the growing stringency of regulatory authorities concerning the safety and quality of products being manufactured and the need to avoid financial losses due to product recalls or packaging issues. The increasing focus on effective production and packaging process and curbing re-inspection or manual inspection are also factors leading to a growing number of players operating in the market to develop cost-effective automated systems.
The major players operating in the inspection machines market are making significant investments in R&D activities to expand their product portfolio and strengthen their market share. The integration of pharmaceutical, food, and medical product systems, with inspection systems such as weighing machines, metal detectors, and X-ray inspection systems, are some of the technological developments in the inspection machines industry. Several combinations of checkweighers, metal detectors, and machine inspection systems with leak detection systems help improve the packaging of products and help avoid the recall of medical devices, food products, and pharmaceutical products throughout the supply chain.
Related to current technology, sensor improvements and CPU processing speeds have increased significantly in the last five years. Moreover, an overall increase in the camera dynamic range and resolution, real-time detection of moving objects, use of color information, analysis of point clouds, cloud computing of machine vision, and computational cameras are some of the major technological developments that are expected to take place in vision inspection systems soon. Smart camera-based vision inspection systems are well-suited for healthcare applications and are popular due to their lower cost, ease of integration into manufacturing processes, and ease of operation. Considering this, industry players are now moving towards providing an embedded smart camera-based system in their offerings. With the advent of integrated inspection machine systems, manufacturers can now provide advanced vision and leak detection systems to the pharmaceutical, medical devices, and food industries. Such developments signify the rising focus of industry players on investing in advanced inspection machine technologies, which is expected to create significant opportunities for the growth of this market
Challenge: Complexities in integrating inspection machines
Inspections are a tool to prevent failures of equipment, quality defects and process deviations. The integration of inspection machines in the production and packaging segment is difficult and challenging, considering the requirements of various end-user and considering the complexity of machines.
The vision inspection systems segment accounts for the largest share of the market, by product, in 2021
On the basis of product, the inspection machines market is divided into leak detection systems, X-ray inspection systems, combination systems, checkweighers, metal detectors, software, and other inspection systems. During the forecast period (2022-2027), the combination systems segment accounted for the highest growth in the market. Due to various advantages of combination systems over other inspections systems, the market growth in the segment is expected.
The fully automated machines segment is expected to grow at the highest CAGR during the forecast period (2022-2027).
On the basis of type, the inspection machines market is segmented into fully automated machines, semi-automated machines, and manual machines. The fully automated machines segment is expected to witness the highest growth during the forecast period. The growing demand for quality requirements as part of the zero-error strategy, increasing need to reduce particles and cosmetic defects, and technological advancements in this segment will continue to drive market growth.
In 2021, the ampoules & vials segment is expected to account for the largest share of the inspection machines market. The rising adoption of inspection systems in biopharmaceutical and pharmaceutical industry is driving the growth in the market in the segment.
On the basis of end user, the inspection machines market is divided into pharmaceutical & biotechnology companies, medical device manufacturers, food processing & packaging companies, and other end-users (nutraceuticals and cosmetic companies). During the forecast period (2022-2027), Pharmaceutical & biotechnology companies end-user segment is expected to grow at the highest CAGR in the inspection machines market. Factor such as quality checks and quality assurance in the pharmaceutical industry, growth is being driven in the segment.
North America is expected to account for the largest share of the inspection machines market.
In 2021, the largest share of the inspection machines market is accounted by North, followed by Europe, the Asia Pacific, Latin America, and the Middle East & Africa. Factors such as emerging markets, and various opportunities for several players present in the region are driving the market.
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The prominent players in this market are Robert Bosch GmbH (Germany), Körber AG (Germany), METTLER-TOLEDO International Inc. (US), ACG Group (India), Cognex Corporation (US), OMRON Corporation (Japan), Teledyne Technologies Incorporated (US), Brevetti CEA SpA (Italy).
Inspection Machines Market Report Scope
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Report Metric |
Details |
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Market size available for years |
2020–2027 |
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Base year considered |
2021 |
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Forecast period |
2022–2027 |
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Forecast units |
Value (USD) |
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Segments covered |
Product, Type, Packaging Type, End User |
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Geographies covered |
North America, Europe, Asia Pacific, Latin America, and the Middle East and Africa |
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Companies covered |
Thermo Fisher Scientific (US), Robert Bosch GmbH (Germany), OPTEL Group (Canada), Körber AG (Germany), Cognex Corporation (US), METTLER TOLEDO International Inc. (US), Teledyne Technologies Incorporated (US), ACG Group (India), OMRON Corporation (Japan), Antares Vision S.p.A. (Italy), Brevetti CEA SpA (Italy), Jekson Vision Private Limited (India), Mitsubishi Chemical Holdings Corporation (Japan), Shanghai Tofflon Science and Technology Co. Ltd. (China), Systech International (US), LOMA Systems (UK), Laetus GmbH (Germany), VITRONIC (Germany), WIPOTEC-OCS GmbH (Germany), SEA Vision S.r.l. (Italy), Proditec (France), Iris inspection machines (France), CMP Pharma SRL (Italy), General Inspection (US), and Minebea Intec GmBh.(Germany). |
The study categorizes the Inspection Machines Market based on product, type, application, end user, and regional and global level.
By Product
- Vision Inspection Systems
- Leak Detection Systems
- X-ray Inspection Systems
- Combination Systems
- Checkweighers
- Metal Detectors
- Software
- Other Inspection Systems
By Type
- Fully automated Inspection Machines
- Semi-automated Inspection Machines
- Manual Inspection Machines
By packaging type
- Ampoules & Vials
- Syringes
- Blister Packaging
- Bottles
- Other Packaging Types
By End User
- Pharmaceutical & Biotechnology Companies
- Medical Device Manufacturers
- Food Processing & Packaging Companies
- Other End Users
By Region
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North America
- US
- Canada
-
Europe
- Germany
- UK
- France
- Italy
- Spain
- Switzerland
- Rest of Europe
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Asia Pacific
- China
- India
- Japan
- South Korea
- Rest of APAC
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Latin America
- Brazil
- Mexico
- Rest of Latin America
- Middle East & Africa
Recent Developments
- In 2022, METTLER TOLEDO International Inc. launched combination checkweighing and serialization system for pharma and cosmetics producers.
- In 2022, OPTEL acquires pharma track & trace unit of Körber. The acquisition, would allow OPTEL to leverage the unit’s expertise in pharmaceutical and agrochemical track & trace technologies, provide the company with a second foothold in the European marketplace and contribute to its diversification plans.
- In 2021, Cognex Corporation Launched the In-Sight 3D-L4000 Vision System.
- In 2021, Antares Product Inspection Global Centre of Excellence for X-ray in Hertfordshire, UK increases the UK manufacturing footprint for x-ray inspection technologies by more than 80%.
- In 2020, Antares partnered with IMA; a company engaged in the design & production of machines for process automation and packaging of pharmaceutical & cosmetic products.
- In 2020, Thermo Scientific Sentinel 1000 Selectscan Metal Detector system features two technologies intended to help food and personal care manufacturers achieve a higher level of safety and quality.
Frequently Asked Questions (FAQ):
Which are the top industry players in the global inspection machines market?
The top market players in the global inspection machines market include Thermo Fisher Scientific (US), Robert Bosch GmbH (Germany), OPTEL Group (Canada), Körber AG (Germany), Cognex Corporation (US), METTLER TOLEDO International Inc. (US), Teledyne Technologies Incorporated (US), ACG Group (India), OMRON Corporation (Japan), Antares Vision S.p.A. (Italy), Brevetti CEA SpA (Italy), Jekson Vision Private Limited (India), Mitsubishi Chemical Holdings Corporation (Japan), Shanghai Tofflon Science and Technology Co. Ltd. (China), Systech International (US), LOMA Systems (UK), Laetus GmbH (Germany), VITRONIC (Germany), WIPOTEC-OCS GmbH (Germany), and SEA Vision S.r.l. (Italy).
Which global inspection machines products have been included in this report?
This report contains the following main segments:
- Vision Inspection Systems
- Leak Detection Systems
- X-ray Inspection Systems
- Combination Systems
- Checkweighers
- Metal Detectors
- Software
- Other Inspection Systems
Which geographical region is dominating in the global inspection machines market?
The global inspection machines market is segmented into North America, Europe, Asia Pacific, Latin America, Middle East, and Africa. North America is the largest regional market for inspection machines. The large share of North America can be attributed to the significant growth opportunities for players operating in the inspection machines market owing to the presence of a large number of pharmaceutical and biotechnology companies & medical device manufacturers in the region, stringent regulatory mandates for healthcare manufacturers, an increasing number of inspection checkpoints in the production line, and highly regulated inspection standards & obligatory compliance in the region. Moreover, several major global players are based in the US, owing to which the US is a center for innovation in the inspection machines market.
Which is the leading global inspection machine type?
The fully automated machines segment accounted for the largest market share. The large share of the fully automated machines segment can be attributed to these systems' benefits, such as high throughput rate, maximum inspection accuracy, high detection rate, and compliance with high standard regulations compared to the other systems. The real-time defect tracking capability of these systems makes it a choice to avoid re-inspection, and are thus being adopted across various industries. .
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This study involved the extensive use of both primary and secondary sources. The research process involved the study of various factors affecting the industry to identify the segmentation types, industry trends, key players, competitive landscape, key market dynamics, and key player strategies.
Secondary Research
This research study involved the use of comprehensive secondary sources; directories and databases such as D&B, Bloomberg Business, and Factiva; and white papers, annual reports, and company house documents. Secondary research was used to identify and collect information for this extensive, technical, market-oriented, and commercial study of the global inspection machines market. It was also used to obtain important information about the top players, market classification, and segmentation according to industry trends to the bottom-most level, geographic markets, technology perspectives, and key developments related to the market. A database of the key industry leaders was also prepared using secondary research.
Primary Research
In the primary research process, various sources from both the supply and demand sides were interviewed to obtain qualitative and quantitative information for this report. The supply side's primary sources include industry experts such as CEOs, vice presidents, marketing and sales directors, technology and innovation directors, and related key executives from various key companies and organizations operating in the inspection machines market. The primary sources from the demand side include industry experts such as software application specialists, product managers, food inspection specialists, medical device manufacturers, pharmaceutical firm R&D heads, packaging department heads, research scientists, and other related key opinion leaders.
A breakdown of the primary respondents is provided below:
*Others include sales managers, marketing managers, and product managers.
Note: Tiers are defined based on a company’s total revenue, as of 2021: Tier 1 = >USD 1 billion, Tier 2 = USD 500 million to USD 1 billion, and Tier 3 = <USD 500 million.
To know about the assumptions considered for the study, download the pdf brochure
Market Size Estimation
The market size estimates and forecasts provided in this study are derived through a mix of the bottom-up approach (segmental analysis of major segments) and top-down approach (assessment of utilization/adoption/penetration trends, by product, type, packaging type, end user, and region).
Data Triangulation
After arriving at the market size, the total inspection machines market was divided into several segments and subsegments. To complete the overall market engineering process and arrive at the exact statistics for all segments & subsegments, data triangulation, and market breakdown procedures were employed, wherever applicable.
Objectives of the Study
- To define, describe, segment, and forecast the inspection machines market by product, type, packaging type, end user, and region
- To provide detailed information about the factors influencing the market growth (such as drivers, restraints, opportunities, and challenges)
- To analyze micromarkets with respect to individual growth trends, prospects, and contributions to the overall inspection machines market
- To analyze market opportunities for stakeholders and provide details of the competitive landscape for key players
- To forecast the size of the inspection machines market in five main regions along with their respective key countries, namely, North America, Europe, the Asia Pacific, Latin America, and the Middle East & Africa
- To profile key players in the inspection machines market and comprehensively analyze their core competencies and market shares
- To track and analyze competitive developments, such as acquisitions; new product launches; expansions; collaborations, agreements, & partnerships; and R&D activities of the leading players in the inspection machines market
- To benchmark players within the inspection machines market using the "Competitive Leadership Mapping" framework, which analyzes market players on various parameters within the broad categories of business and product strategy
Available Customizations
With the given market data, MarketsandMarkets offers customizations as per your company’s specific needs. The following customization options are available for the report:
Company Information
- Detailed analysis and profiling of additional market players (up to 5)
Geographic Analysis
- Further breakdown of the Asia Pacific inspection machines market into Australia, New Zealand, and others
- Further breakdown of European inspection machines market into the Netherlands, Denmark, and others
Top 10 growth use-cases for machine vision systems
Quality inspection: Machine vision systems are widely used in industries such as automotive, electronics, and pharmaceuticals for inspecting the quality of products, detecting defects, and ensuring compliance with industry standards.
Packaging and labeling: Machine vision systems are used to ensure that products are properly packaged and labeled, with correct information and barcodes.
Robotics and automation: Machine vision systems are used to guide robots and other automated machinery, enabling them to perform tasks with precision and accuracy.
Surface inspection: Machine vision systems are used to inspect surfaces of products, such as metals, plastics, and glass, for defects, scratches, and other imperfections.
Object recognition: Machine vision systems are used to recognize objects, such as parts, components, and tools, and identify their position, orientation, and other characteristics.
Security and surveillance: Machine vision systems are used in security and surveillance applications, such as facial recognition, license plate recognition, and crowd monitoring.
Agriculture and food processing: Machine vision systems are used in agriculture and food processing for sorting, grading, and inspecting products such as fruits, vegetables, and meats.
Medical and pharmaceuticals: Machine vision systems are used in medical and pharmaceutical industries for detecting defects in medical devices, monitoring drug quality, and inspecting packaging.
Transportation: Machine vision systems are used in transportation industries for inspecting components of vehicles, monitoring traffic, and guiding autonomous vehicles.
Entertainment: Machine vision systems are used in entertainment industries for creating special effects, motion capture, and virtual reality experiences.
Industry impact of machine vision system market
Machine vision systems have a wide range of applications across various industries, and several industries are expected to be impacted heavily by the growth of the machine vision system market in the future. Here are a few industries that are expected to be particularly affected
Manufacturing: The manufacturing industry is one of the largest users of machine vision systems, and this trend is expected to continue in the future. Machine vision systems are used in manufacturing for quality control, defect detection, and process optimization. For example, in the automotive industry, machine vision systems are used to inspect parts for defects, while in the electronics industry, they are used to inspect circuit boards for faults.
Healthcare: The healthcare industry is another industry that is expected to be heavily impacted by the growth of the machine vision system market in the future. Machine vision systems are already being used in healthcare for medical imaging, diagnosis, and surgery. In the future, machine vision systems could be used for applications such as disease diagnosis and drug discovery.
Agriculture: The agriculture industry is also expected to be impacted by the growth of the machine vision system market in the future. Machine vision systems could be used in agriculture for applications such as crop monitoring, yield optimization, and pest detection. For example, machine vision systems could be used to monitor the growth of plants and detect early signs of disease or nutrient deficiencies.
Retail: The retail industry is another industry that is expected to be heavily impacted by the growth of the machine vision system market in the future. Machine vision systems could be used in retail for applications such as inventory management, theft prevention, and customer tracking. For example, machine vision systems could be used to track the movements of customers in a store and analyze their behavior to optimize store layout and product placement.
Transportation: The transportation industry is also expected to be impacted by the growth of the machine vision system market in the future. Machine vision systems could be used in transportation for applications such as autonomous vehicles, traffic monitoring, and safety inspections. For example, machine vision systems could be used to monitor traffic and detect accidents or congestion in real-time.
These are just a few examples of industries that are expected to be heavily impacted by the growth of the machine vision system market in the future. As the technology continues to advance and become more affordable, machine vision systems are likely to find new and innovative applications across a wide range of industries.
Top 10 companies in machine vision system market
- Basler AG
- Cognex Corporation
- FLIR Systems, Inc.
- Keyence Corporation
- National Instruments Corporation
- Omron Corporation
- Sick AG
- Sony Corporation
- Teledyne Technologies Incorporated
- Texas Instruments Incorporated
These companies offer a range of machine vision solutions, including hardware, software, and systems integration services. Many of these companies have a strong presence in key markets such as manufacturing, healthcare, and retail. They also invest heavily in research and development to stay at the forefront of the rapidly evolving machine vision system market.
Niche growth drivers for machine vision system business
Robotics: Machine vision systems can be used to provide vision guidance for robots in manufacturing and other industries. By using machine vision systems to guide robots, companies can improve efficiency and reduce the risk of errors. This application is particularly relevant in industries such as automotive, electronics, and consumer goods.
Autonomous vehicles: Machine vision systems are a critical component of autonomous vehicles. They are used for object detection, lane departure warnings, and other functions. As the demand for autonomous vehicles increases, the demand for machine vision systems in this application is also expected to grow.
Quality control: Machine vision systems are widely used for quality control in manufacturing. By using machine vision systems to inspect products, companies can detect defects and improve product quality. This application is particularly relevant in industries such as pharmaceuticals, food and beverage, and consumer goods.
Augmented reality: Machine vision systems can be used to enhance augmented reality applications. By using machine vision systems to track the position of a user's head or hands, companies can create more immersive and interactive augmented reality experiences. This application is particularly relevant in industries such as gaming, retail, and education.
Medical imaging: Machine vision systems are widely used in medical imaging applications, such as MRI and CT scans. By using machine vision systems to analyze medical images, doctors can detect and diagnose diseases more accurately and efficiently. This application is particularly relevant in the healthcare industry.
Generating Response ...
Growth opportunities and latent adjacency in Inspection Machines Market