Industrial Safety Market by Component (Switches, Sensors, and Programmable Safety Devices), by Product (ESD, F&G, and HIPPS), by Application (Chemical, Oil & Gas, and Power Generation), and by Geography - Global Trends & Forecasts to 2014 - 2020

The operation of many industrial processes involves inherent risks due to the presence of hazardous  gases and chemicals. A Industrial Safety is designed to prevent or minimize  accidents by taking the process to a safe state when normal safety conditions are violated. In view of  the recent accidents in oil refineries, mines and power generation plants, it has become necessary to use a safety system that relies on the accuracy of the logic solver, sensors, and final control elements to achieve the desired level of risk reduction. Hence, the Industrial Safety Market has emerged as a viable solution.

There are various types of Industrial Safety such as emergency shutdown systems, fire and gas monitoring and control, high integrity pressure protection systems, burner management systems, and turbo machinery and control which have wide safety related applications in industries such as chemical, refining, oil & gas, pharmaceutical & biotech, paper & pulp, metal and mining, water & wastewater, food and beverage manufacturing, and power generation.

This report is based on an extensive research study of the Industrial Safety Market. It aims to analyze the entire market and all its sub-segments through extensively detailed classifications. The demand for SIS is likely to witness a significant growth, and is therefore attracting industry players across various verticals. The APAC region is projected to be the fastest growing market for SIS.

This report provides an overview of the industry with respect to SIS, along with the qualitative analysis of each and every aspect of the classification done on the basis of product, components, application, and geography. The report provides a forecast of the growth of the Industrial Safety Market between 2015 and 2020. The complete competitive landscape of the current market of SIS has been analyzed based on the market share analysis and rankings of the key players. The competitive information provided in this report includes market shares of the leading companies in the SIS ecosystem, the key developments and core strategies adopted by various players including mergers and acquisitions, new product developments, collaborations, and joint ventures.

The report also discusses the future road-map of the global Industrial Safety Market with respect to the upcoming technologies, potential markets, and applications for the same. The key players in this industry include ABB Ltd. (Switzerland), Emerson Process Management (U.S.), General Electric Company (U.S.), HIMA Paul Hildebrandt GmbH (Germany), Honeywell International, Inc. (U.S.), Schneider Electric SE (France), Rockwell Automation (U.S.), Siemens AG (Germany), Yokogawa Electric Corporation (Japan), OMRON Corporation (Japan), Johnson Controls, Inc. (U.S.), and Tyco International Plc. (Switzerland).

Table of Contents

1 Introduction (Page No. - 14)
    1.1 Objectives of the Study
    1.2 Market Definition
    1.3 Markets Scope
           1.3.1 Markets Covered
           1.3.2 Years Considered
    1.4 Currency
    1.5 Limitation
    1.6 Stakeholders
 
2 Research Methodology (Page No. - 17)
    2.1 Introduction
           2.1.1 Secondary Data
                    2.1.1.1 Key Data From Secondary Sources
           2.1.2 Primary Data
                    2.1.2.1 Key Data From Primary Sources
                    2.1.2.2 Key Industry Insights
    2.2 Demand Analysis
           2.2.1 Introduction
           2.2.2 Demand-Side Analysis
                    2.2.2.1 Rise in the Number of Process Automated Chemical Industries is Leading to the Growth of the SIS Market
                    2.2.2.2 Growth in the Oil & Gas Industry
                    2.2.2.3 Government Regulations Regarding Safety Standards in Industries
    2.3 Safety Instrumented Systems Market Size Estimation
           2.3.1 Bottom-Up Approach
           2.3.2 Top-Down Approach
    2.4 Safety Instrumented Systems Market Breakdown & Data Triangulation
    2.5 Research Assumptions and Limitations
           2.5.1 Assumptions

3 Executive Summary (Page No. - 28)

4 Premium Insights (Page No. - 32)
    4.1 Attractive Opportunities in the Safety Instrumented Systems Market
    4.2 Safety Instumented Systems Application Segments
    4.3 Safety Instrumented Systems Market
    4.4 APAC is Expected to Grow at the Highest Rate From 2015 to 2020
    4.5 Safety Instrumented Systems Market: Products (2014)
    4.6 Safety Instrumented Systems Market: Developed vs  Developing Regions
    4.7 Safety Instrumented Systems Market: Products (2020)

5 Market Overview (Page No. - 37)
    5.1 Introduction
    5.2 Market Segmentation
           5.2.1 By Product
           5.2.2 By Component
           5.2.3 By Application
    5.3 Market Dynamics
           5.3.1 Drivers
                    5.3.1.1 Government Protocols
                    5.3.1.2 Rise in Automotive Manufacturing Across the Globe
                    5.3.1.3 Workers Union Force Safety Measures
           5.3.2 Restraints
                    5.3.2.1 Cost of Safety Instrumented System Products
                    5.3.2.2 Lack of Awareness and Complexity of Standards
           5.3.3 Opportunities
                    5.3.3.1 Acceptance of International Standards in Emerging Economies
                    5.3.3.2 Increase in Work Standards in Emerging Economies
           5.3.4 Challenge
                    5.3.4.1 Increasing Complexity of Safety Applications
           5.3.5 Burning Issue

6 Industry Trends (Page No. - 46)
    6.1 Introduction
    6.2 Value Chain Analysis
    6.3 Porter’s Five Forces Analysis
           6.3.1 Threat of New Entrants
           6.3.2 Threats of Substitutes
           6.3.3 Bargaining Power of Suppliers
           6.3.4 Bargaining Power of Buyers
           6.3.5 Degree of Competition
    6.4 Strategic Benchmarking

7 Safety Instrumented Systems Market, By Component (Page No. - 56)
    7.1 Introduction
    7.2 Safety Sensors
    7.3 Programmable Safety Systems
    7.4 Safety Controllers/Module/Relays
    7.5 Safety Switches
    7.6 Emergency Stop Devices
    7.7 Others

8 Safety Instrumented Systems Market, By Product (Page No. - 68)
    8.1 Introduction
    8.2 Emergency Shutdown Systems (ESD)
    8.3 Fire & Gas Monitoring & Control
    8.4 High Integrity Pressure Protection Systems (HIPPS)
    8.5 Burner Management Systems (BMS)
    8.6 Turbomachinery Control (TMC)

9 SIS Market, By Application (Page No. - 89)
    9.1 Introduction
    9.2 Chemical
    9.3 Refining
    9.4 Oil & Gas
    9.5 Pharmaceutical & Biotech
    9.6 Paper & Pulp
    9.7 Metal & Mining
    9.8 Water & Wastewater
    9.9 Food & Beverage Manufacturing
    9.10 Power Generation
    9.11 Others

10 SIS Market, By Geography (Page No. - 106)
     10.1 Introduction
     10.2 North America
     10.3 Europe
     10.4 APAC
     10.5 RoW

11 Competitive Landscape (Page No. - 135)
     11.1 Overview
     11.2 Safety Instrumented Systems Market Share Analysis
     11.3 Competitive Scenario
             11.3.1 New Product Launches
             11.3.2 Partnerships, Agreements, and Collaborations
             11.3.3 Mergers and Acquisitions
             11.3.4 Expansions
             11.3.5 Other Developments

12 Company Profiles (Page No. - 143)
(Overview, Products and Services, Financials, Strategy & Development)*
     12.1 Introduction
     12.2 ABB Ltd.
     12.3 Emerson Electric Co.
     12.4 General Electric Company.
     12.5 Hima Paul Hildebrandt GMBH
     12.6 Honeywell International, Inc.
     12.7 Schneider Electric SE
     12.8 Rockwell Automation, Inc.
     12.9 Siemens AG
     12.10 Yokogawa Electric Corp.
     12.11 Omron Corporation
     12.12 TYCO
*Details on Overview, Products and Services, Financials, Strategy & Development Might Not be Captured in Case of Unlisted Companies.

13 Appendix (Page No. - 174)
     13.1 Insights of Industry Experts
     13.2 Discussion Guide
     13.3 Introducing RT: Real Time Market Intelligence
     13.4 Available Customizations
     13.5 Related Reports

List of Tables (73 Tables)
 
Table 1 Rise in Automotive Manufacturing Across the Globe is Propelling the Growth of the SIS Market
Table 2 Cost of Safety Instrumented System Products Expected to Affect the Growth of the Market
Table 3 Increase in Work Standards in Emerging Economies Are Generating New Opportunities for the SIS Market
Table 4 Increasing Complexity of Safety Applications is the Major Challenge For the SIS Market
Table 5 SIL Level and Performance Ranges For the On-Demand Mode
Table 6 Quantification of the Porter’s Five Forces Analysis
Table 7 Safety Instrumented System Market Size, By Component 2013-2020 ($Million)
Table 8 Safety Sensors Market Size, By Product, 2013-2020 ($Million)
Table 9 Programmable Safety System Market Size, By Product, 2013-2020 ($Million)
Table 10 Safety Controllers/Modules/Relays Market Size, By Product,2013-2020 ($Million)
Table 11 Preferred Switches For Other Applications
Table 12 Safety Switches Market Size, By Product, 2013-2020 ($Million)
Table 13 Three Common Types of Emergency Stop Devices
Table 14 Emergency Stop Devices Market Size, By Product, 2013-2020 ($Million)
Table 15 Others Market Size, By Product, 2013-2020 ($Million)
Table 16 Safety Instrumented System Market Size,, By Product,2013-2020 ($Million)
Table 17 Emergency Shutdown Systems Market Size, By Component 2013-2020 ($Million)
Table 18 Emergency Shutdown Systems Market Size, By Application 2013-2020 ($Million)
Table 19 Emergency Shutdown Systems Market Size, Size, By Geography,2013-2020 ($Million)
Table 20 Fire & Gas Monitoring Systems Market Size, By Component,2013-2020 ($Million)
Table 21 Fire & Gas Monitoring Systems Market Size, By Application, 2013-2020 ($Million)
Table 22 Fire & Gas Monitoring Systems Market Size, By Region 2013-2020 ($Million)
Table 23 High Integrity Pressure Protection Systems Market Size, By Component, 2013-2020 ($Million)
Table 24 High Integrity Pressure Protection Systems Market Size, By Application, 2013-2020 ($Million)
Table 25 High Integrity Pressure Protection Systems Market Size, By Region 2013-2020 ($Million)
Table 26 Burner Management Systems Market Size, By Component,2013-2020 ($Million)
Table 27 Burner Management Systems Market Size, By Application,2013-2020 ($Million)
Table 28 Burner Management Systems Market Size, By Region,2013-2020 ($Million)
Table 29 Turbo Machinery Control Systems Market Size, By Component,2013-2020 ($Million)
Table 30 Turbo Machinery Control Systems Market Size, By Application,2013-2020 ($Million)
Table 31 Turbo Machinery Control Systems Market Size, By Region,2013-2020 ($Million)
Table 32 Safety Instrumented System Market Size, By Application 2013-2020 ($Million)
Table 33 Chemical Market Size, By Product, 2013-2020 ($Million)
Table 34 Refining Market Size, By Product, 2013-2020 ($Million)
Table 35 Oil & Gas Market Size, By Product, 2013-2020 ($Million)
Table 36 Pharmaceuticals Market Size, By Product, 2013-2020 ($Million)
Table 37 Paper & Pulp Market Size, By Product, 2013-2020 ($Million)
Table 38 Metal & Mining Market Size, By Product, 2013-2020 ($Million)
Table 39 Water & Wastewater Treatment Market Size, By Product,2013-2020 ($Million)
Table 40 Food and Beverage Market Size, By Product, 2013-2020 ($Million)
Table 41 Power Generation Market Size, By Product, 2013-2020 ($Million)
Table 42 Others Market Size, By Product, 2013-2020 ($Million)
Table 43 Safety Instrumented System Market Size, By Region,2013-2020 ($Million)
Table 44 North America: Safety Instrumented System Market Size, By Country, 2013-2020 ($Million)
Table 45 North America: Safety Instrumented System Market Size, By Product, 2013-2020 ($Million)
Table 46 North America: Emergency Shutdown Systems Market Size, By Application 2013-2020 ($Million)
Table 47 North America: High Integrity Pressure Protection System Market Size, By Application 2013-2020 ($Million)
Table 48 North America: Burner Management System Market Size, By Application, 2013-2020 ($Million)
Table 49 North America: Fire & Gas Monitoring Systems Market Size, By Application, 2013-2020 ($Million)
Table 50 North America: Turbo Machinery Control System Market Size, By Application, 2013-2020 ($Million)
Table 51 Europe: Safety Instrumented System Market Size, By Product,2013-2020 ($Million)
Table 52 Europe: Emergency Shutdown Systems Market Size, By Application,2013-2020 ($Million)
Table 53 Europe: High Integrity Pressure Protection System Market Size, By Application 2013-2020 ($Million)
Table 54 Europe: Burner Management System Market Size, By Application,2013-2020 ($Million)
Table 55 Europe: Fire & Gas Monitoring Systems Market Size, By Application,2013-2020 ($Million)
Table 56 Europe: Turbo Machinery Control System Market Size, By Application, 2013-2020 ($Million)
Table 57 APAC: Safety Instrumented System Market Size, By Product,2013-2020 ($Million)
Table 58 APAC: Emergency Shutdown Systems Market Size, By Application,2013-2020 ($Million)
Table 59 APAC: High Integrity Pressure Protection System Market Size, By Application, 2013-2020 ($Million)
Table 60 APAC: Burner Management System Market Size, By Application,2013-2020 ($Million)
Table 61 APAC: Fire & Gas Monitoring System Market Size, By Application,2013-2020 ($Million)
Table 62 APAC: Turbo Machinery Control System Market Size, By Application,2013-2020 ($Million)
Table 63 RoW: Safety Instrumented System Market Size, By Product,2013-2020 ($Million)
Table 64 RoW: Emergency Shutdown Systems Market Size, By Application,2013-2020 ($Million)
Table 65 RoW: High Integrity Pressure Protection System Market Size, By Application, 2013-2020 ($Million)
Table 66 RoW: Burner Management System Market Size, By Application,2013-2020 ($Million)
Table 67 RoW: Fire & Gas Monitoring System Market Size, By Application,2013-2020 ($Million)
Table 68 RoW: Turbo Machinery Control System Market Size, By Application,2013-2020 ($Million)
Table 69 Most Significant New Product Launches of Safety Instrumented Systems Market in 2014
Table 70 Most Significant Partnerships, Agreements, and Collaborations of Safety Instrumented System Market in 2014
Table 71 Recent Mergers and Acquisitions of Safety Instrumented Systems Market
Table 72 Recent Expansions of Safety Instrumented Systems Market
Table 73 Other Recent Developments of Safety Instrumented Systems Market
 
 
List of Figures (81 Figures)
  
Figure 1 Safety Instrumented System Market, By Product
Figure 2 Research Design
Figure 3 Breakdown of Primary Interviews: By Company Type, Designation & Region
Figure 4 Growth in Process Automation in the Chemical Industry is Propelling the Growth of the SIS Market
Figure 5 Rise in the Oil and Gas Industry is Driving the Need For Safety Instrumented Systems
Figure 6 Safety Instrumented Systems Market Size Estimation Methodology: Bottom-Up Approach
Figure 7 Safety Instrumented Systems Market Size Estimation Methodology: Top-Down Approach
Figure 8 Safety Instrumented Systems Market Breakdown and Data Triangulation
Figure 9 SIS Products Market Snapshot (2014 vs. 2020): the Emergency Shutdown Systems Segment is Expected to Dominate the Market By 2020
Figure 10 Components Market Snapshot (2014 vs. 2020): Safety Sensors Are Expected to Lead the Components Market During the Forecast Period
Figure 11 Safety Instrumented Systems Market, By Application, 2014
Figure 12 Safety Instrumented Systems Market Share, 2014
Figure 13 Growth Opportunities in the Safety Instrumented Systems Market in the Forecast Period
Figure 14 Power Generation Application Expected to Grow at a High Rate in the Safety Instrumented Systems Market
Figure 15 Oil & Gas and Power Generation Applications Accounted For a Large Share of the Safety Instrumented Systems Market in 2014
Figure 16 The APAC Region is Expected to Register the Highest CAGR of 12.58% During 2015–2020
Figure 17 Emergency Shutdown System Dominated the Market in 2014
Figure 18 APAC is Expected to Grow Faster Than Other Regions in the Safety Instrumented Systems Market By 2020
Figure 19 Europe and North America to Dominate the Market Across All Segments By 2020
Figure 20 Segmentation, By Product
Figure 21 Segmentation, By Component
Figure 22 Segmentation, By Application
Figure 23 Improvements in Work Standards in Emerging Economies is Expected to Lead to New Growth Opportunities in the SIS Market
Figure 24 Value Chain Analysis: Major Value is Added During the Design of Safety Instrumented System and Its Validation Phase
Figure 25 Porter’s Five Forces Analysis
Figure 26 The Porter’s Five Forces Analysis of the Safety Instrumented Systems (SIS) Market
Figure 27 Threat of New Entrants
Figure 28 Threats of Substitutes
Figure 29 Bargaining Power of Suppliers
Figure 30 Bargaining Power of Buyers
Figure 31 Degree of Competition
Figure 32 Technology Integration and Product Enhancement Were the Key Strategies Adopted By Top Players
Figure 33 General Structure of Safety Instrumented Systems Market
Figure 34 Safety Instrumented Systems Market: By Component
Figure 35 Safety Sensors is Expected to Dominate the SIS Market During the Forecast Period
Figure 36 Fire and Gas Monitoring Systems is Expected to Grow at the Highest Rate of 12.90% in Between 2015 and 2020
Figure 37 Fire & Gas Monitoring Product is Expected to Grow at a Faster Rate in Programmable Safety System Market During the Forecast Period
Figure 38 Emergency Shutdown Systems Are Expected to Dominate the Safety Controllers/Modules/Relays Market
Figure 39 Safety Instrumented Systems Market Classification, By Product
Figure 40 Fire & Gas Monitoring Systems Are Expected to Grow at a Faster Rate in SIS Market
Figure 41 Oil & Gas Application is Estimated to Dominate the Emergency Shutdown Systems Market Till 2020
Figure 42 Growth in Petroleum and Power Generation Industries is Driving the Emergency Shutdown Systems Market in APAC Region
Figure 43 Working of Bimetallic Fire & Gas Monitoring and Control System
Figure 44 Programmable Safety Systems Are Expected to Grow at a CAGR of 14.13% From 2014-2020
Figure 45 Working of High Integrity Pressure Protection System
Figure 46 Safety Sensors is Estimated to Dominate the High Integrity Pressure Protection Systems Market During the Forecast Period
Figure 47 Oil and Gas Application Accounted For the Largest Share of ~18% in the Burner Management System Market (2014)
Figure 48 Power Generation Application is Expected to Grow at a CAGR of 11.42% From 2015 to 2020
Figure 49 SIS Market By Application
Figure 50 Power Generation Application is Expected to Grow at the Highest Rate in the SIS Market of 12.48% From 2015 to 2020
Figure 51 Emergency Shutdown Systems Accounted for the Largest Share of 37% in the Chemical Market (2014)
Figure 52 Fire and Gas Monitoring Systems Are Expected to Grow at a Faster Rate From 2015 to 2020
Figure 53 Fire and Gas Monitoring System is Expected to Dominate the Paper & Pulp Market By 2020
Figure 54 Emergency Shutdown Systems Accounted for the Largest Share in the Food and Beverage Market in 2014
Figure 55 Geographic Snapshot: Europe and APAC Are Emerging as New Hot Spots For Safety Instrumented Systems
Figure 56 Safety Instrumented Systems Market, By Geography
Figure 57 APAC is Expected to Grow at a Faster Rate Than Other Regions, By 2020
Figure 58 European Market Snapshot: Demand Will be Driven By Rising Emphasis on Safety Regulation in Europe
Figure 59 Growing Focus of Both International and Domestic Players in APAC Are Driving the SIS Market in This Region
Figure 60 Companies Adopted Both Product Innovation and Strategic Agreements as Key Growth Strategies Between 2011 to 2014
Figure 61 Rockwell Automation Emerged as the Fastest Growing Company From 2009 to 2013
Figure 62 Market Share of the Top Five Players in the Safety Instrumented Systems Market, 2013
Figure 63 Battle For Market Share: New Product Launches Was the Key Strategy Between 2011 and 2014
Figure 64 Battle For Market Share: New Product Launches is the Key Strategy
Figure 65 Geographic Revenue Mix of Top 5 Market Players
Figure 66 Competitive Benchmarking of Key Market Players (2010–2013): Schneider Electric SE Emerged as the Champion Owing to Its Diversified Product Portfolio
Figure 67 ABB Ltd.: Company Snapshot
Figure 68 ABB Ltd.: SWOT Analysis
Figure 69 Emerson Electric Co.: Company Snapshot
Figure 70 General Electric Co.: Company Snapshot
Figure 71 Honeywell International, Inc.: Company Snapshot
Figure 72 Honeywell International, Inc.: SWOT Analysis
Figure 73 Schneider Electric Se.: Company Snapshot
Figure 74 Schneider Electric SE .: SWOT Analysis
Figure 75 Rockwell Automation, Inc.: Company Snapshot
Figure 76 Rockwell Automation, Inc.: SWOT Analysis
Figure 77 Siemens AG:  Company Snapshot
Figure 78 Yokogawa Electric Corp.: Company Snapshot
Figure 79 Yokogawa Electric Corp.: SWOT Analysis
Figure 80 Omron Corporation: Company Snapshot
Figure 81 TYCO: Company Snapshot

The Industrial Safety Market is estimated to grow at a CAGR of 11.06% to reach $3.76 billion by 2020. SIS is an autonomous system composed of sensors, logic solvers, and final control elements which measures pressure, temperature, and water level to ensure process safety in a plant when predetermined conditions are violated. On the basis of application, the SIS market is segmented into chemical, refining, oil & gas, pharmaceutical & biotech, paper & pulp, metal and mining, water & wastewater, food & beverage manufacturing, power generation, and others (textile, printing, packaging, and glass & solar). Among all, the oil and gas application accounted for the largest market share of ~19% in 2014.

Government protocols play a significant role in the growth of this Industrial Safety Market. However, the high cost of SIS products, lack of awareness, and complexity of standards are key factors limiting the growth of this market. This report describes the market trends, drivers, restraints, opportunities, and challenges for the Industrial Safety Market and forecasts the SIS market from 2014 to 2020 on the basis of product, application, and geography. This report covers geographies such as North America, Europe, APAC, and RoW (Rest of the World).

On the basis of components, the Industrial Safety Market is segmented into safety switches, emergency stop devices, safety controllers/modules/relays/actuators, safety sensors, programmable safety systems, and others (fencing systems and accessories). In 2014, Europe comprised the largest market size in terms of value for the SIS market and APAC is projected to grow at the highest CAGR of 12.58% between 2015 and 2020.

The key players included in the report are ABB Ltd. (Switzerland), Emerson Process Management (U.S.), General Electric Company (U.S.), HIMA Paul Hildebrandt GmbH (Germany), Honeywell International, Inc. (U.S.), Schneider Electric SE (France), Rockwell Automation (U.S.), Siemens AG (Germany), Yokogawa Electric Corporation (Japan), OMRON Corporation (Japan), Johnson Controls, Inc. (U.S.), Tyco International Plc (Switzerland), and others.

SIS Market 2014-2020

Source: MarketsandMarkets Analysis

The overall Industrial Safety Market is expected to grow at a CAGR of 11.06% from 2015 to 2020. High demand from developing regions, advent of new technology such as the Internet of Things (IoT), and increased awareness about safety are some of the major reasons for the growth of the SIS market.