Ceramic Fiber Market by Type (RCF and AES Wool), Product Form (Blanket, Board, Paper, and Module), End-use Industry (Refining & Petrochemical, Iron & Steel, Power Generation, and Aluminum), and Region - Global Forecast to 2022
[136 Pages Report] MarketsandMarkets forecasts the Ceramic Fiber Market to grow from USD 1.63 billion in 2017 to USD 2.59 billion by 2022, at a Compound Annual Growth Rate (CAGR) of 9.8% during the forecast period. The growth of the market is triggered by the increasing thermal efficiency of ceramic fiber products as compared to conventional insulation materials. Also, there is an increasing demand for less toxic solutions by various end-use industries, which is leading to a high demand for low bio-persistent products which are non-carcinogenic.
Attractive Opportunities in the Ceramic Fiber Market
See how this study impacted revenues for other players in Ceramic Fiber Market
Clients Problem Statement
A leading ceramic fiber manufacturer had insufficient data on the type, product form, and end-use industries. The client wanted to increase his market share across the global market and prepare a strategy for expansion.
MnM Approach
MnM was engaged to conduct a study with the below-mentioned objectives, which were achieved to the satisfaction of the client.
MnM helped the client target the disruptive polycrystalline fiber-based vacuum-formed technology for extreme temperature conditions to enable a USD 2.6 billion revenue opportunity by 2022
Market sizing and forecast across the types, product forms, and end-use industries was provided
A market share analysis of the top players and profiles of key companies and competitive scenarios such as capacity expansions and new product launches in target regions was provided
Revenue Impact (RI)
Our analysis is projected to impact the client's revenue with an additional USD 35 million during the next five years from the ceramic fiber business.
RCF is the largest type segment in the global ceramic fiber market.
Based on type, RCF accounted for the largest share of the global ceramic fiber market in 2017. This large share is mainly attributed to the high demand for low-cost, high thermal stability, low heat storage, and light-weight ceramic fiber, being used majorly in the iron & steel, refining & petrochemical, and power generation industries.
Refining & petrochemical is the largest end-use industry segment of the global ceramic fiber market.
Based on end-use industry, the refining & petrochemical segment is projected to lead the market between 2017 and 2022. Ceramic fiber is primarily used in boilers, fired heaters, and fluid catalytic cracking units (FCCUs) to offer effective solutions for energy requirements in the refining & petrochemical industry. Along with high-temperature requirements, ceramic fiber products are manufactured to withstand tough and corrosive manufacturing conditions of the petrochemical industry.
APAC is expected to be to be the largest ceramic fiber market during the forecast period.
The APAC region is expected to lead the global ceramic fiber market between 2017 and 2022. China is the key producer and consumer of ceramic fiber in APAC. Intensive R&D, easy availability of raw materials, rising standards of living, and awareness among consumers for environmental protection by using renewable products have led to an increase in the demand for ceramic fiber in APAC.
Market Dynamics
Drivers: Increased thermal efficiency as compared to substitutes
Lightweight and low conductive ceramic fiber help in conserving energy by preventing the escape of heat from furnaces and kilns. It helps in saving up to nearly 20% of energy, thereby reducing the overall production cost. Ceramic fiber has superior wear resistance, high-temperature strength, and chemical stability in comparison to substitutes. Other substitutes used conventionally for heat insulation are glass and metals. However, due to poor performance characteristics of metals and glass at extremely high temperatures, manufacturers tend to use ceramic products in furnaces, boilers, and kilns. In glass melting furnaces, the furnace gases released contain a high amount of thermal energy. At temperatures above 1,200°C, these gases get polluted due to the melted glass components. Thus, glass furnaces are not preferred for high-temperature ranges.
Restraints: Stringent regulations pertaining to the use of carcinogenic materials
The conventional practice of making ceramic fiber is to extrude ceramics melted at very high temperatures through a set of fine holes, approximately 3 mm in diameter. Ceramic fiber of less than 1 μm diameter is considered carcinogenic, and one finer than 3 μm diameter can get ingested into the lungs during the manufacturing process, which could cause serious respiratory diseases and severe skin irritation. As a fair proportion of the fibers manufactured by the conventional process have small diameters, there can be serious health hazards to those involved in their manufacturing and handling.
Most of the ceramic fiber products are composed of inorganic compounds, such as alumina (Al2O3) and silica (Si2O3) that are known as carcinogens. A Material Safety Datasheet (MSDS) is therefore essential along with special training for the safer use of this material. Among the three types of ceramic fibers, only RCF is carcinogenic, while AES wool and PCW do not contain any carcinogens.
Opportunity: Increasing demand from various applications
Ceramic fiber products, due to their high-temperature resistance, are being used in new applications, such as aerospace and alternative energy. The alternative energy applications include fuel cells, solar, geothermal, biofuels, and waste incinerators. Ceramic fiber, which is very strong and lightweight, is slowly revolutionizing the aerospace industry.
Scope of the Report
|
Report Metric |
Details |
|
Market size available for years |
20152022 |
|
Base year considered |
2017 |
|
Forecast period |
20172022 |
|
Forecast units |
Billion (USD) |
|
Segments covered |
Type (RCF, AES Wool), Product form (Blanket, Module, Board, Paper), Application (Refining & Petrochemical, Iron & Steel, Power generation, Aluminum) |
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Geographies covered |
APAC, North America, Europe, MEA, and South America |
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Companies covered |
Morgan Advanced Materials PLC (UK), Unifrax I LLC (US), IBIDEN Co., Ltd. (Japan), Isolite Insulating Products Co., Ltd. (Japan), HarbisonWalker International (US), Nutec FibraTec (Mexico), and Rath Group (Austria). |
The research report categorizes the ceramic fiber market to forecast the revenues and analyze the trends in each of the following sub-segments:
Ceramic Fiber Market, By Type
- RCF
- AES
- Wool
Ceramic Fiber Market, By Product Form
- Blanket
- Module
- Board
- Paper
Ceramic Fiber Market, By End-Use Industry
- Refining & Petrochemical
- Iron & Steel
- Power generation
- Aluminum
Ceramic Fiber Market, By Region
- Asia Pacific (APAC)
- North America
- Europe
- Middle East and Africa (MEA)
- South America
Key Market Players
Morgan Advanced Materials PLC (UK), Unifrax I LLC (US), IBIDEN Co., Ltd. (Japan), Isolite Insulating Products Co., Ltd. (Japan), HarbisonWalker International (US), Nutec FibraTec (Mexico), and Rath Group (Austria)
Recent Developments
- In February 2018, Unifrax I LLC launched lightweight needled blankets under the Insulfrax LTX brand. These low bio-persistent blankets offer enhanced physical properties at reduced costs and a reduction in lining thickness by up to 25%.
- In November 2016, Nutec Inc., one of the subsidiaries of the company, announced the expansion of its manufacturing facility of high-temperature insulation wool in Huntersville, North Carolina. The facility will be mainly dealing with the production of low bio-persistent insulation products and refractory ceramic fibers.
- In January 2015, Morgan Advanced Materials launched Superwool Pyro-Bloc Modules. These modules are the only monolithic ceramic fiber modules present in the market that offers better tolerance compliance, superior resistance to erosion, and higher density. Pyro-Bloc modules are suitable for use in flare, stack and ductwork linings, seals and kiln car block, peep sights, and burner blocks.
- In March 2015, The Rath Group announced the introduction of polycrystalline fiber-based vacuum-formed products under the brand Prioform. The products under this brand offer high chemical stability, low long-term shrinkage with high long-term stability, and is free from refractory ceramic fiber. The products are available as boards, customized shapes, and in cylinder forms.
Critical questions the report answers:
- Where will all these developments take the industry in the long term?
- What are the upcoming trends for the ceramic fiber market?
- Which segment provides the most opportunity for growth?
- Who are the leading vendors operating in this market?
- What are the opportunities for new market entrants?
To speak to our analyst for a discussion on the above findings, click Speak to Analyst
Table of Contents
1 Introduction (Page No. - 15)
1.1 Objectives of the Study
1.2 Market Definition
1.2.1 Market Scope
1.2.2 Years Considered for the Study
1.3 Currency
1.4 Unit Considered
1.5 Limitations
1.6 Stakeholders
2 Research Methodology (Page No. - 19)
2.1 Research Data
2.1.1 Secondary Data
2.1.1.1 Key Data From Secondary Sources
2.1.2 Primary Data
2.1.2.1 Key Data From Primary Sources
2.1.2.2 Key Industry Insights
2.1.2.3 Breakdown of Primary Interviews
2.2 Market Size Estimation
2.2.1 Bottom-Up Approach
2.2.2 Top-Down Approach
2.3 Data Triangulation
2.4 Assumptions
3 Executive Summary (Page No. - 26)
4 Premium Insights (Page No. - 30)
4.1 Significant Growth Opportunities in the Ceramic Fiber Market
4.2 Market, By Type
4.3 APAC Market, By Country and Product Form
4.4 Market Attractiveness
5 Market Overview (Page No. - 32)
5.1 Introduction
5.2 Market Dynamics
5.2.1 Drivers
5.2.1.1 Higher Thermal Efficiency in Comparison to Substitutes
5.2.2 Restraints
5.2.2.1 Stringent Regulations Pertaining to the Use of Carcinogenic Materials
5.2.3 Opportunities
5.2.3.1 Growing Number of Applications of Ceramic Fiber Products
5.3 Porters Five Forces Analysis
5.3.1 Threat of New Entrants
5.3.2 Threat of Substitutes
5.3.3 Bargaining Power of Suppliers
5.3.4 Bargaining Power of Buyers
5.3.5 Intensity of Competitive Rivalry
5.4 Macroeconomic Indicators
5.4.1 GDP Forecast of Major Economies
5.4.2 Automotive Industry
5.5 Policies & Regulations
6 Ceramic Fiber Market, By Type (Page No. - 41)
6.1 Introduction
6.2 Refractory Ceramic Fiber (RCF)
6.3 Alkaline Earth Silicate (AES) Wool
6.4 Others
7 Ceramic Fiber Market, By Product Form (Page No. - 50)
7.1 Introduction
7.2 Blanket
7.3 Module
7.4 Board
7.5 Paper
7.6 Others
8 Ceramic Fiber Market, By End-Use Industry (Page No. - 62)
8.1 Introduction
8.2 Iron & Steel
8.3 Refining & Petrochemical
8.4 Power Generation
8.5 Aluminum
8.6 Others
9 Ceramic Fiber Market, By Region (Page No. - 70)
9.1 Introduction
9.2 APAC
9.2.1 China
9.2.2 Japan
9.2.3 India
9.2.4 South Korea
9.3 Europe
9.3.1 Germany
9.3.2 Italy
9.3.3 Russia
9.3.4 France
9.3.5 UK
9.3.6 Spain
9.4 North America
9.4.1 US
9.4.2 Canada
9.4.3 Mexico
9.5 Middle East & Africa
9.5.1 Saudi Arabia
9.5.2 Iran
9.5.3 South Africa
9.6 Central & South America
9.6.1 Brazil
9.6.2 Argentina
10 Competitive Landscape (Page No. - 108)
10.1 Overview
10.2 Market Share Analysis
10.2.1 Market Share of Top 3 Players
10.3 Competitive Scenario
10.3.1 Capacity Expansion
10.3.2 New Product Launch
11 Company Profiles (Page No. - 111)
(Business Overview, Products Offered, Recent Developments, SWOT Analysis, MnM View)*
11.1 Introduction
11.2 Morgan Advanced Materials PLC
11.3 Unifrax I LLC
11.4 Luyang Energy-Saving Materials Co., Ltd.
11.5 Ibiden Co., Ltd.
11.6 Harbisonwalker International Inc.
11.7 Isolite Insulating Products Co. Ltd.
11.8 Nutec Fibratec
11.9 Yeso Insulating Products Co. Ltd.
11.10 Rath Inc.
11.11 Fibrecast Inc.
11.12 Double Egret Thermal Insulation
*Details on Business Overview, Products Offered, Recent Developments, SWOT Analysis, MnM View Might Not Be Captured in Case of Unlisted Companies.
11.13 Other Players
11.13.1 Promat International NV
11.13.2 Pyrotek Inc.
11.13.3 Ceramsource, Inc.
11.13.4 ADL Insulflex Inc.
11.13.5 Lewco Specialty Products, Inc.
12 Appendix (Page No. - 129)
12.1 Discussion Guide
12.2 Knowledge Store: Marketsandmarkets Subscription Portal
12.3 Introducing RT: Real-Time Market Intelligence
12.4 Available Customizations
12.5 Related Reports
12.6 Author Details
List of Tables (107 Tables)
Table 1 Emerging Applications of Ceramic Fiber
Table 2 Trends and Forecast of GDP Growth, 20172022 (USD Billion)
Table 3 Ceramic Fiber Regulations, Worldwide
Table 4 Ceramic Fiber Market Size, By Type, 20152022 (USD Million)
Table 5 Size, By Type, 20152022 (Kiloton)
Table 6 Characteristics of RCF and Asbestos
Table 7 Ceramic Fiber Market of RCF Ceramic Fiber Size, By Region, 20152022 (USD Million)
Table 8 Market of RCF Ceramic Fiber Size, By Region, 20152022 (Kiloton)
Table 9 Ceramic Fiber Market of AES Wool Ceramic Fiber Size, By Region, 20152022 (USD Million)
Table 10 Market of AES Wool Ceramic Fiber Size, By Region, 20152022 (Kiloton)
Table 11 Characteristics of Polycrystalline Ceramic Fiber and Vitreous Alumina-Silica Ceramic Fiber
Table 12 Market of Other Ceramic Fiber Size, By Region, 20152022 (USD Million)
Table 13 Market of Other Ceramic Fiber Size, By Region, 20152022 (Kiloton)
Table 14 Market Size, By Product Form, 20152022 (USD Million)
Table 15 Market Size, By Product Form, 20152022 (Kiloton)
Table 16 Ceramic Fiber Blanket Market Size, By Region, 20152022 (USD Million)
Table 17 Ceramic Fiber Blanket Market Size, By Region, 20152022 (Kiloton)
Table 18 Ceramic Fiber Module Market Size, By Region, 20152022 (USD Million)
Table 19 Ceramic Fiber Module Market Size, By Region, 20152022 (Kiloton)
Table 20 Ceramic Fiber Board Market Size, By Region, 20152022 (USD Million)
Table 21 Ceramic Fiber Board Market Size, By Region, 20152022 (Kiloton)
Table 22 Ceramic Fiber Paper Market Size, By Region, 20152022 (USD Million)
Table 23 Ceramic Fiber Paper Market Size, By Region, 20152022 (Kiloton)
Table 24 Other Ceramic Fiber Product Forms Market Size, By Region, 20152022 (USD Million)
Table 25 Other Ceramic Fiber Product Forms Market Size, By Region, 20152022 (Kiloton)
Table 26 Ceramic Fiber Market Size, By End-Use Industry, 20152022 (USD Million)
Table 27 Market Size, By End-Use Industry, 20152022 (Kiloton)
Table 28 Ceramic Fiber Market Size in Iron & Steel End-Use Industry, By Region, 20152022 (USD Million)
Table 29 Ceramic Fiber Market Size in Iron & Steel End-Use Industry, By Region, 20152022 (Kiloton)
Table 30 Market Size in Refining & Petrochemical End-Use Industry, By Region, 20152022 (USD Million)
Table 31 Ceramic Fiber Market Size in Refining & Petrochemical End-Use Industry, By Region, 20152022 (Kiloton)
Table 32 Market Size in Power Generation End-Use Industry, By Region, 20152022 (USD Million)
Table 33 Ceramic Fiber Market Size in Power Generation End-Use Industry, By Region, 20152022 (Kiloton)
Table 34 Market Size in Aluminum End-Use Industry, By Region, 20152022 (USD Million)
Table 35 Ceramic Fiber Market Size in Aluminum End-Use Industry, By Region, 20152022 (Kiloton)
Table 36 Market Size in Other End-Use Industries, By Region, 20152022 (USD Million)
Table 37 Ceramic Fiber Market Size in Other End-Use Industries, By Region, 20152022 (Kiloton)
Table 38 Market Size, By Region, 20152022 (USD Million)
Table 39 Market Size, By Region, 20152022 (Kiloton)
Table 40 APAC: Ceramic Fiber Market Size, By Type, 20152022 (USD Million)
Table 41 APAC: Market Size, By Type, 20152022 (Kiloton)
Table 42 APAC: Market Size, By Product Form, 20152022 (USD Million)
Table 43 APAC: Market Size, By Product Form, 20152022 (Kiloton)
Table 44 APAC: Market Size, By End-Use Industry, 20152022 (USD Million)
Table 45 APAC: Market Size, By End-Use Industry, 20152022 (Kiloton)
Table 46 APAC: Market Size, By Country, 20152022 (USD Million)
Table 47 APAC: Market Size, By Country, 20152022 (Kiloton)
Table 48 China: Market Size, By Type, 20152022 (USD Million)
Table 49 China: Market Size, By Type, 20152022 (Kiloton)
Table 50 Japan: Market Size, By Type, 20152022 (USD Million)
Table 51 Japan: Market Size, By Type, 20152022 (Kiloton)
Table 52 India: Market Size, By Type, 20152022 (USD Million)
Table 53 India: Market Size, By Type, 20152022 (Kiloton)
Table 54 Europe: Ceramic Fiber Market Size, By Type, 20152022 (USD Million)
Table 55 Europe: Market Size, By Type, 20152022 (Kiloton)
Table 56 Europe: Market Size, By Product Form, 20152022 (USD Million)
Table 57 Europe: Market Size, By Product Form, 20152022 (Kiloton)
Table 58 Europe: Market Size, By End-Use Industry, 20152022 (USD Million)
Table 59 Europe: Market Size, By End-Use Industry, 20152022 (Kiloton)
Table 60 Europe: Market Size, By Country, 20152022 (USD Million)
Table 61 Europe: Market Size, By Country, 20152022 (Kiloton)
Table 62 Germany: Market Size, By Type, 20152022 (USD Million)
Table 63 Germany: Market Size, By Type, 20152022 (Kiloton)
Table 64 Italy: Market Size, By Type, 20152022 (USD Million)
Table 65 Italy: Market Size, By Type, 20152022 (Kiloton)
Table 66 Russia: Market Size, By Type, 20152022 (USD Million)
Table 67 Russia: Market Size, By Type, 20152022 (Kiloton)
Table 68 North America: Ceramic Fiber Market Size, By Type, 20152022 (USD Million)
Table 69 North America: Market Size, By Type, 20152022 (Kiloton)
Table 70 North America: Market Size, By Product Form, 20152022 (USD Million)
Table 71 North America: Market Size, By Product Form, 20152022 (Kiloton)
Table 72 North America: Market Size, By End-Use Industry, 20152022 (USD Million)
Table 73 North America: Market Size, By End-Use Industry, 20152022 (Kiloton)
Table 74 North America: Market Size, By Country, 20152022 (USD Million)
Table 75 North America: Market Size, By Country, 20152022 (Kiloton)
Table 76 US: Market Size, By Type, 20152022 (USD Million)
Table 77 US: Market Size, By Type, 20152022 (Kiloton)
Table 78 Canada: Market Size, By Type, 20152022 (USD Million)
Table 79 Canada: Market Size, By Type, 20152022 (Kiloton)
Table 80 Mexico: Market Size, By Type, 20152022 (USD Million)
Table 81 Mexico: Market Size, By Type, 20152022 (Kiloton)
Table 82 Middle East & Africa: Ceramic Fiber Market Size, By Type, 20152022 (USD Million)
Table 83 Middle East & Africa: Market Size, By Type, 20152022 (Kiloton)
Table 84 Middle East & Africa: Market Size, By Product Form, 20152022 (USD Million)
Table 85 Middle East & Africa: Market Size, By Product Form, 20152022 (Kiloton)
Table 86 Middle East & Africa: Market Size, By End-Use Industry, 20152022 (USD Million)
Table 87 Middle East & Africa: Market Size, By End-Use Industry, 20152022 (Kiloton)
Table 88 Middle East & Africa: Market Size, By Country, 20152022 (USD Million)
Table 89 Middle East & Africa: Market Size, By Country, 20152022 (Kiloton)
Table 90 Saudi Arabia: Market Size, By Type, 20152022 (USD Million)
Table 91 Saudi Arabia: Market Size, By Type, 20152022 (Kiloton)
Table 92 Iran: Market Size, By Type, 20152022 (USD Million)
Table 93 Iran: Market Size, By Type, 20152022 (Kiloton)
Table 94 Central & South America: Ceramic Fiber Market Size, By Type, 20152022 (USD Million)
Table 95 Central & South America: Market Size, By Type, 20152022 (Kiloton)
Table 96 Central & South America: Market Size, By Product Form, 20152022 (USD Million)
Table 97 Central & South America: Market Size, By Product Form, 20152022 (Kiloton)
Table 98 Central & South America: Market Size, By End-Use Industry, 20152022 (USD Million)
Table 99 Central & South America: Market Size, By End-Use Industry, 20152022 (Kiloton)
Table 100 Central & South America: Market Size, By Country, 20152022 (USD Million)
Table 101 Central & South America: Market Size, By Country, 20152022 (Kiloton)
Table 102 Brazil: Market Size, By Type, 20152022 (USD Million)
Table 103 Brazil: Market Size, By Type, 20152022 (Kiloton)
Table 104 Argentina: Market Size, By Type, 20152022 (USD Million)
Table 105 Argentina: Market Size, By Type, 20152022 (Kiloton)
Table 106 Capacity Expansion, 20152018
Table 107 New Product Launch, 20152018
List of Figures (47 Figures)
Figure 1 Ceramic Fiber: Market Segmentation
Figure 2 Ceramic Fiber: Market Research Design
Figure 3 Market Size Estimation: Bottom-Up Approach
Figure 4 Market Size Estimation: Top-Down Approach
Figure 5 Ceramic Fiber: Market Data Triangulation
Figure 6 RCF Segment to Lead the Market of Ceramic Fiber
Figure 7 Blanket to Be the Largest Product Form of Ceramic Fiber
Figure 8 Refining & Petrochemical to Be the Leading End-Use Industry of Ceramic Fiber
Figure 9 APAC to Be the Fastest-Growing Market of Ceramic Fiber
Figure 10 Ceramic Fiber Market to Register A High CAGR
Figure 11 AES Wool Segment to Register the Highest CAGR
Figure 12 Blanket Emerged as the Largest Product Form of Ceramic Fiber
Figure 13 APAC to Be the Fastest-Growing Market of Ceramic Fiber
Figure 14 Drivers, Restraints, and Opportunities Governing the Ceramic Fiber Market
Figure 15 Ceramic Fiber Market: Porters Five Forces Analysis
Figure 16 Vehicle Production, By Region, 2016
Figure 17 RCF Segment to Lead the Market of Ceramic Fiber
Figure 18 Applications of RCF
Figure 19 APAC to Drive the Highest Demand for RCF
Figure 20 Applications of AES Wool
Figure 21 APAC to Be the Largest Market for AES Wool
Figure 22 North America to Be the Largest Market for Other Ceramic Fibers
Figure 23 Blanket Segment to Lead the Market of Ceramic Fiber
Figure 24 Application of Ceramic Fiber Blanket, By Industry
Figure 25 APAC to Be the Leading Market of Ceramic Fiber in the Blanket Segment
Figure 26 Application of Ceramic Fiber Module, By Industry
Figure 27 APAC to Be the Largest Market for Ceramic Fiber Module
Figure 28 Application of Ceramic Fiber Board, By Industry
Figure 29 APAC to Drive the Highest Demand for Ceramic Fiber Board
Figure 30 Application of Ceramic Fiber Paper, By Industry
Figure 31 APAC to Be the Largest Market for Ceramic Fiber Paper
Figure 32 Application of Other Ceramic Fiber Product Forms, By Industry
Figure 33 Refining & Petrochemical to Be the Leading End-Use Industry of Ceramic Fiber
Figure 34 APAC Countries to Emerge as New Hotspots for the Ceramic Fiber Market
Figure 35 APAC: Market Snapshot
Figure 36 South Korea: Market Size, 20152022
Figure 37 Europe: Market Snapshot
Figure 38 France: Market Size, 20152022
Figure 39 UK: Market Size, 20152022
Figure 40 Spain: Market Size, 20152022
Figure 41 South Africa: Market Size, 20152022
Figure 42 New Product Launch Was the Most Adopted Growth Strategy By Major Players Between 2015 and 2018
Figure 43 Morgan Advanced Materials: Company Snapshot
Figure 44 Morgan Advanced Materials: SWOT Analysis
Figure 45 Ibiden: Company Snapshot
Figure 46 Ibiden: SWOT Analysis
Figure 47 Rath Inc.: Company Snapshot
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