Conveyor Monitoring Market by (Technology, Offering, Deployment Type), Conveyor Belt Monitoring, Industry (Mining, Power Generation), and Geography (North America, Europe, APAC, RoW) - Global Forecast to 2024
[100 Pages Report] The conveyor monitoring market is expected to reach USD 254 million by 2024 from USD 215 million in 2019; it is expected to record a CAGR of 3.5%. The growth of this market propelled by the rising focus of companies on the reduction of revenue loss due to faults in conveyor systems and increasing awareness of predictive maintenance tools and techniques, including conveyor monitoring, to eliminate wastage, reduce maintenance costs and period, increase credibility to the customers.
Conveyor belt monitoring technique is expected to be larger contributor to conveyor monitoring market during forecast period
Conveyor monitoring is the process of determining the condition of the conveyor belt and conveyor motor while it is in operation and detecting a potential failure in advance, thereby resulting in low maintenance, reduced downtime of conveyors, and increased efficiency of conveyors and production in the industry. Conveyor belts are subject to longitudinal cracks, damages to belt edges, belt wear and tear, belt overlapping on pulleys, cord misalignment, insufficient belt cleaning, etc. Any disruption in the conveyor has a direct impact on the productivity in the mining and power generation industries. Belt damages may have injured carcass with protruding steel cords, splice deterioration, wear and tear, insufficient cleaning, ripping off the conveyor belt, and foreign objects on it. Conveyor monitoring becomes essential to avoid any damages to the conveyor belt or costly shutdowns.
Mining industry likely to witness higher growth rate in conveyor monitoring market during forecast period
The mining industry is expected to witness a higher growth rate during the forecast period. This industry is related to the extraction of mineral and metal reserves, and fabrication of metals. Monitoring of conveyors helps avoid costly shutdowns by timely inspecting defects and raising the precautionary alarm in the case of the mining industry. Conveyors can be used in unreachable terrains and can be efficient in material handling. In the mining industry, extreme environments can severely damage conveyor belts. Similarly, sharp objects can tear the conveyor belt or can cause internal damage to belt carcass. Due to these reasons, the use of conveyor monitoring solutions is essential in the mining industry. The monitoring process not only ensures the continuous running of the conveyors but also helps in maintaining the productivity of the mining sites.
APAC is expected to hold largest market size during forecast period
Among all regions, APAC is expected to account for the largest share of the conveyor monitoring market in 2019. APAC is likely to hold the largest share of the conveyor monitoring market due to the technological innovation and adoption of automation technologies in the mining and power generation industries. In addition, the conveyor monitoring market in Australia is also likely to witness substantial growth owing to huge oil and mining reserves, international government policies, and cutting-edge innovations. Today’s global conveyor monitoring market is highly competitive due to the increasing demand for predictive maintenance techniques and the rising availability of remote conveyor monitoring and fault diagnosis systems. The APAC region is witnessing a surge in the deployment of conveyor monitoring solutions. China and Australia, being on the top mining countries, have been adopting real-time conveyor monitoring systems to increase the operational efficiency and production in the country. Conveyor monitoring solutions help miners to optimize their operating costs by predicting failure of conveyors to achieve high efficiency in production.
Key Market Players
Major players operating in the conveyor monitoring market are Fenner Dunlop (Australia), PHOENIX CBS GMBH (Germany), ContiTech Conveyor Belt Group (Germany), SKF (Sweden), Bruel & Kjaer (Denmark), Beltscan Systems Pty Ltd. (Australia), Yellowtec (Australia), Honeywell International Inc. (US), Emerson Electric Co. (US), and Parker Hannifin Corporation (US).
ContiTech (Germany) is a strong division of Continental Group that offers a wide range of products in the conveyor belt monitoring market. Financially, the division is performing very well, indicated by an increase in sales by 14.4% in 2017 compared with 2016. The reason behind this strong growth was the increased demand for Conveyor Belt Group products in the mining and oil production business.
Fenner Dunlop (Australia) has a comprehensive product portfolio of conveyor solutions. The product portfolio has sensors, monitoring systems, and conveyor belts. This gives the company the edge over others because of the vast product line. As the company is acquired by Michelin, the company has a wider geographical reach and client base.
Phoenix (Germany) is one of the major players in the conveyor monitoring market. The company offers steel cord and textile cord conveyor belts and provides belt monitoring systems; this gives the company a competitive edge over other market players. The company has the global presence and a strong international brand in the conveyor monitoring market.
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Report Metric |
Details |
|
Market size available for years |
2015–2024 |
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Base year considered |
2018 |
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Forecast period |
2019–2024 |
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Forecast units |
Value(USD) |
|
Segments covered |
Type, industry, and region |
|
Geographies covered |
North America, APAC, Europe, and RoW |
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Companies covered |
Fenner Dunlop (Australia), PHOENIX CBS GMBH (Germany), ContiTech Conveyor Belt Group (Germany), Beltscan Systems Pty Ltd. (Australia), Yellowtec (Australia), Honeywell International Inc. (US) Emerson Electric Co. (US), SKF (Sweden), Bruel & Kjaer (Denmark), and Parker Hannifin Corporation (US) |
In this report, the overall conveyor monitoring market has been segmented on the basis of type, industry, and geography.
Conveyor Monitoring Market, by Type:
- Conveyor Motor Monitoring
- Conveyor Belt Monitoring
Conveyor Motor Monitoring Market, by Technology:
- Vibration Monitoring
- Thermography
- Corrosion Monitoring
- Ultrasound Emission Monitoring
- Motor Current Analysis
Conveyor Motor Monitoring Market, by Offering:
- Hardware
- Software
Conveyor Motor Monitoring Market, by Deployment Type:
- On-premise
- Cloud
Conveyor Belt Monitoring Market
- Electromagnetic
- X-ray
- Optical Sensors
Conveyor Monitoring Market, by Industry:
- Mining Industry
- Power Generation
Conveyor Monitoring Market, by Region:
- North America
- US
- Rest of North America
- Europe
- Germany
- Russia
- Rest of Europe
- Asia Pacific (APAC)
- China
- Australia
- India
- Rest of APAC
- Rest of the World (RoW)
- South America
- Middle East and Africa
Key Questions addressed by the Report:
- Which type of conveyor belt monitoring solutions would have the highest demand in the future?
- What are the opportunities and challenges that influence the conveyor monitoring market growth?
- Which country or region will have the highest demand for conveyor monitoring solutions?
- Which company is leading the conveyor belt monitoring market?
- Conveyor monitoring solutions are adopted mostly by which industry?
Frequently Asked Questions (FAQ):
What is the total CAGR expected to be recorded for conveyor monitoring market during 2019-2024?
The conveyor monitoring market is expected to record the CAGR of 3.5% during 2019–2024.
What are the driving factors for conveyor monitoring market?
Rising Adoption of Predictive Maintenance Tools and Techniques and Increasing Focus of Companies on Reducing Revenue Loss Due to Faults in Conveyor Belts and Motors drives the market
Which industry accounted for the highest growth rateof market in 2019?
Mining industry likely to witness higher growth rate in conveyor monitoring market during forecast period.
Which are the significant players operating in conveyor monitoring market?
Fenner Dunlop (Australia), PHOENIX CBS GMBH (Germany), ContiTech Conveyor Belt Group (Germany), SKF (Sweden), Bruel & Kjaer (Denmark), Beltscan Systems Pty Ltd. (Australia), Yellowtec (Australia), Honeywell International Inc. (US), Emerson Electric Co. (US), and Parker Hannifin Corporation (US).
How is the conveyor monitoring market segmented?
The conveyor monitoring market has been segmented based on type, industry, and region.
To speak to our analyst for a discussion on the above findings, click Speak to Analyst
Table of Contents
1 Introduction (Page No. - 14)
1.1 Study Objectives
1.2 Definition
1.3 Study Scope
1.3.1 Markets Covered
1.3.2 Years Considered
1.4 Currency
1.5 Limitations
1.6 Stakeholders
2 Research Methodology (Page No. - 17)
2.1 Research Data
2.1.1 Secondary and Primary Research
2.1.2 Secondary Data
2.1.2.1 List of Major Secondary Sources
2.1.2.2 Key Data From Secondary Sources
2.1.3 Primary Data
2.1.3.1 Primary Interviews With Experts
2.1.3.2 Primary Sources
2.1.3.3 Breakdown of Primaries
2.2 Market Size Estimation
2.2.1 Bottom-Up Approach
2.2.2 Top-Down Approach
2.3 Market Breakdown and Data Triangulation
2.4 Research Assumptions
3 Executive Summary (Page No. - 24)
4 Premium Insights (Page No. - 29)
4.1 Attractive Market Opportunities for Global Conveyor Monitoring Market
4.2 Conveyor Monitoring Market, By Type
4.3 Conveyor Belt Monitoring Market, By Region and Type
4.4 Conveyor Monitoring Market, By Country, 2018
4.5 Conveyor Monitoring Market, By Industry
4.6 Conveyor Monitoring Market for APAC Vs. European Countries
5 Market Overview (Page No. - 32)
5.1 Introduction
5.2 Market Dynamics
5.2.1 Drivers
5.2.1.1 Rising Adoption of Predictive Maintenance Tools and Techniques
5.2.1.2 Increasing Focus of Companies on Reducing Revenue Loss Due to Faults in Conveyor Belts and Motors
5.2.2 Restraints
5.2.2.1 Limited In-House Skillset to Manage Monitoring Solutions and Analyze Data
5.2.3 Opportunities
5.2.3.1 Growing Penetration of Industrial IoT
5.2.3.2 Rising Demand for Safety Compliance Automation Solutions
5.2.4 Challenges
5.2.4.1 Availability of Expertise at Remote Locations
5.3 Rollers
6 Conveyor Monitoring Market, By Type (Page No. - 36)
6.1 Introduction
6.2 Conveyor Motor Monitoring
6.2.1 Motor Monitoring, By Technology
6.2.1.1 Vibration Monitoring
6.2.1.1.1 Defects Detected Using Vibration Monitoring
6.2.1.2 Thermography
6.2.1.2.1 Defects Detected Using Thermography
6.2.1.3 Corrosion Monitoring
6.2.1.3.1 Defects Detected Using Corrosion Monitoring
6.2.1.4 Ultrasound Emission Monitoring
6.2.1.4.1 Defects Detected Using Ultrasound Emission Monitoring
6.2.1.5 Motor Current Analysis
6.2.1.5.1 Defects Detected Using Motor Current Analysis
6.2.2 Conveyor Motor Monitoring Market, By Offering
6.2.2.1 Hardware
6.2.2.1.1 Vibration Sensors and Analyzers
6.2.2.1.2 Accelerometers
6.2.2.1.3 Proximity Probes
6.2.2.1.4 Tachometers
6.2.2.1.5 Infrared Sensors
6.2.2.1.5.1 Thermal Infrared Sensors
6.2.2.1.5.2 Quantum Infrared Sensors
6.2.2.1.6 Spectrometers
6.2.2.1.6.1 Infrared Spectrometers
6.2.2.1.6.2 Ultraviolet Spectrometers
6.2.2.1.6.3 Atomic Spectrometers
6.2.2.1.6.4 Mass Spectrometers
6.2.2.1.7 Ultrasound Detectors
6.2.2.1.7.1 Sound Pressure Meters
6.2.2.1.7.2 Stethoscopes
6.2.2.1.7.3 Ultrasound Leak Detectors
6.2.2.1.8 Spectrum Analyzers
6.2.2.1.8.1 Swept Spectrum Analyzers
6.2.2.1.8.2 Real-Time Spectrum Analyzers
6.2.2.1.9 Corrosion Probes
6.2.2.1.10 Others
6.2.2.2 Software
6.2.2.2.1 Data Integration
6.2.2.2.2 Diagnostic Reporting
6.2.2.2.3 Order Tracking
6.2.2.2.4 Parameter Calculation
6.2.3 Motor Monitoring, By Deployment Type
6.2.3.1 On-Premises
6.2.3.2 Cloud
6.3 Conveyor Belt Monitoring
6.3.1 Electromagnetic
6.3.2 X-Ray
6.3.3 Optical Sensors
7 Conveyor Monitoring Market, By Industry (Page No. - 53)
7.1 Introduction
7.2 Mining
7.2.1 Conveyor Monitoring is Essential in Mining Industry
7.3 Power Generation
7.3.1 Conveyor Monitoring is Preferred in Coal-Fired Power Plants
8 Geographic Analysis (Page No. - 59)
8.1 Introduction
8.2 North America
8.2.1 US
8.2.1.1 US Accounts for Significant Share of the North American Conveyor Monitoring Market in Comparison With Remaining Countries in North America
8.2.2 Rest of North America
8.2.2.1 Rest of North America to Witness Higher CAGR in Conveyor Monitoring Market
8.3 Europe
8.3.1 Germany
8.3.1.1 Dominating Country in Europe for Conveyor Monitoring Market
8.3.2 Russia
8.3.2.1 Mining Industry in Russia Driving Demand for Conveyor Monitoring Solutions
8.3.3 Rest of Europe
8.3.3.1 Mining Industry Driving Conveyor Monitoring Market Growth in Rest of Europe
8.4 APAC
8.4.1 China
8.4.1.1 Financial and Strategic Involvement of Government Driving Market Growth
8.4.2 Australia
8.4.2.1 Significant Growth in Mining Industry Driving Demand for Conveyor Monitoring Solutions in Australia
8.4.3 India
8.4.3.1 Considerable Mining Activities Accelerating Market Growth in India
8.4.4 Rest of APAC
8.5 Rest of the World (RoW)
8.5.1 Middle East & Africa
8.5.1.1 Availability of Natural Resources Provides Opportunity for Rapid Growth of Mining Industry
8.5.2 South America
8.5.2.1 Investments in Metals Industry By Emerging Asian Economies
9 Competitive Landscape (Page No. - 71)
9.1 Overview
9.2 Ranking Analysis of Conveyor Monitoring Market Players
9.3 Competitive Leadership Mapping
9.3.1 Visionary Leaders
9.3.2 Dynamic Differentiators
9.3.3 Innovators
9.3.4 Emerging Companies
10 Company Profiles (Page No. - 74)
(Business Overview, Products and Solutions Offered, SWOT Analysis, and MnM View)*
10.1 Key Players
10.1.1 Fenner Dunlop
10.1.2 Emerson
10.1.3 Beltscan Systems
10.1.4 ContiTech
10.1.5 PHOENIX
10.1.6 CBG
10.1.7 4B
10.1.8 Yellotec
10.1.9 Trolex
10.1.10 SKF
10.1.11 Bruel & Kjaer
10.1.12 Pruftechnik Dieter Busch
10.1.13 Honeywell
10.2 Other Key Players
10.2.1 Vayeron
*Details on Business Overview, Products and Solutions Offered, SWOT Analysis, and MnM View Might Not Be Captured in Case of Unlisted Companies.
11 Appendix (Page No. - 93)
11.1 Insights of Industry Experts
11.2 Discussion Guide
11.3 Knowledge Store: Marketsandmarkets’ Subscription Portal
11.4 Available Customizations
11.5 Related Reports
11.6 Author Details
List of Tables (32 Tables)
Table 1 Conveyor Monitoring Market, By Type, 2015–2024 (USD Million)
Table 2 Conveyor Motor Monitoring Market, By Industry, 2015–2024 (USD Million)
Table 3 Conveyor Motor Monitoring Market, By Region, 2015–2024 (USD Million)
Table 4 Conveyor Motor Monitoring Market, By Technology, 2015–2024 (USD Million)
Table 5 Conveyor Motor Monitoring Market, By Offering, 2015–2024 (USD Million)
Table 6 Conveyor Motor Monitoring Market, By Deployment Type, 2015–2024 (USD Million)
Table 7 Conveyor Motor Monitoring Market for On-Premises Deployment Type, By Industry, 2015–2024 (USD Million)
Table 8 Conveyor Motor Monitoring Market for Cloud Deployment, By Industry, 2015–2024 (USD Million)
Table 9 Conveyor Belt Monitoring Market, By Type, 2015–2024 (USD Million)
Table 10 Conveyor Belt Monitoring Market, By Industry, 2015–2024 (USD Million)
Table 11 Conveyor Belt Monitoring Market, By Region, 2015–2024 (USD Million)
Table 12 Conveyor Monitoring Market, By Industry, 2015–2024 (USD Million)
Table 13 Conveyor Belt Monitoring Market for Mining Industry, By Type, 2015–2024 (USD Million)
Table 14 Conveyor Monitoring Market for Mining Industry, By Region, 2015–2024 (USD Million)
Table 15 Conveyor Motor Monitoring Market for Mining Industry, By Deployment Type, 2015–2024 (USD Million)
Table 16 Conveyor Belt Monitoring Market for Power Industry, By Type, 2015–2024 (USD Million)
Table 17 Conveyor Monitoring Market for Power Generation Industry, By Region, 2015–2024 (USD Million)
Table 18 Conveyor Motor Monitoring Market for Power Generation Industry, By Deployment Type, 2015–2024 (USD Million)
Table 19 Conveyor Monitoring Market, By Region, 2015–2024 (USD Million)
Table 20 Conveyor Monitoring Market in North America, By Country, 2015–2024 (USD Million)
Table 21 Conveyor Monitoring Market in North America, By Industry, 2015–2024 (USD Million)
Table 22 Conveyor Monitoring Market in North America, By Type, 2015–2024 (USD Million)
Table 23 Conveyor Monitoring Market in Europe, By Country, 2015–2024 (USD Million)
Table 24 Conveyor Monitoring Market in Europe, By Industry, 2015–2024 (USD Million)
Table 25 Conveyor Monitoring Market in Europe, By Type, 2015–2024 (USD Million)
Table 26 Conveyor Monitoring Market in APAC, By Country, 2015–2024 (USD Million)
Table 27 Conveyor Monitoring Market in APAC, By Industry, 2015–2024 (USD Million)
Table 28 Conveyor Monitoring Market in APAC, By Type, 2015–2024 (USD Million)
Table 29 Conveyor Monitoring Market in RoW, By Region, 2015–2024 (USD Million)
Table 30 Conveyor Monitoring Market in RoW, By Industry, 2015–2024 (USD Million)
Table 31 Conveyor Monitoring Market in RoW, By Type, 2015–2024 (USD Million)
Table 32 Conveyor Monitoring Market Players, 2018
List of Figures (39 Figures)
Figure 1 Conveyor Monitoring Market
Figure 2 Conveyor Monitoring Market: Research Design
Figure 3 Conveyor Monitoring Market: Bottom-Up Approach
Figure 4 Conveyor Monitoring: Top-Down Approach
Figure 5 Data Triangulation
Figure 6 Assumptions for Research Study
Figure 7 Conveyor Monitoring Market Segmentation
Figure 8 Conveyor Monitoring Market, 2015 to 2024 (USD Million)
Figure 9 Electromagnetic Conveyor Belt Monitoring Solutions to Account for Largest Market Size During 2019–2024
Figure 10 Vibration Monitoring Technology to Lead Conveyor Motor Monitoring Market in Terms of Size During 2019–2024
Figure 11 Mining Industry Expected to Command Conveyor Monitoring Market From 2019 to 2024
Figure 12 APAC to Witness Highest CAGR in Global Conveyor Monitoring Market During 2019–2024
Figure 13 Conveyor Monitoring Market Expected to Grow at Stable Rate From 2019 and 2024
Figure 14 Conveyor Motor Monitoring Market Expected to Grow at Higher Rate From 2019 to 2024
Figure 15 APAC and Electromagnetic Conveyor Belt Monitoring Solutions Accounted for Largest Market Share in 2018
Figure 16 Australia Captured Largest Share of Global Conveyor Monitoring Market in 2018
Figure 17 Mining Industry Expected to Continue to Account for Larger Share of Conveyor Monitoring Market From 2018 to 2024
Figure 18 APAC Countries to Witness Higher CAGR Than That of European Countries
Figure 19 Rising Adoption of Predictive Maintenance Tools and Techniques Drive Conveyor Monitoring Market
Figure 20 Industrial IoT Market, 2015–2023
Figure 21 Conveyor Motor Monitoring Market, By Offering
Figure 22 Conveyor Monitoring Market, By Industry
Figure 23 Europe: Conveyor Monitoring Market Snapshot
Figure 24 APAC: Conveyor Monitoring Market Snapshot
Figure 25 Conveyor Monitoring Market (Global) Competitive Leadership Mapping, 2018
Figure 26 Emerson: Company Snapshot
Figure 27 ContiTech: Company Snapshot
Figure 28 SKF: Company Snapshot
Figure 29 Honeywell: Company Snapshot
The study involved 4 major activities to estimate the current market size for conveyor monitoring solutions. Exhaustive secondary research has been done to collect the information on the market, the peer market, and the parent market. The next step was to validate these findings, assumptions, and sizing with industry experts across the value chain through primary research. Both top-down and bottom-up approaches have been employed to estimate the complete market size. Thereafter, the market breakdown and data triangulation procedures have been used to estimate the market size of segments and subsegments.
Secondary Research
In the secondary research process, various secondary sources, such as Factiva and Avention, have been referred to for the identification and collection of information for this study. These secondary sources include annual reports, press releases, and investor presentations of companies; white papers; certified publications; articles by recognized authors, regulatory bodies, trade directories, and databases.
Primary Research
Extensive primary research has been conducted after gaining knowledge about the conveyor monitoring scenario through secondary research. Several primary interviews have been conducted with market experts from both the demand and supply sides across 4 major regions—North America, Europe, APAC, and RoW. Approximately 30% and 70% primary interviews have been conducted with parties from the demand and supply sides, respectively. The primary data has been collected through questionnaires, e-mails, and telephonic interviews.
The following figure shows the breakdown of primaries based on company type, designation, and region.
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Market Size Estimation
Both top-down and bottom-up approaches have been used to estimate and validate the size of the global conveyor monitoring market and other dependent submarkets. Key players in the market have been identified through secondary research, and their market rankings in the respective regions have been determined through primary and secondary research. This entire research methodology involves the study of financial reports of top players and interviews with industry experts (such as CEOs, VPs, directors, and marketing executives) for key insights (both quantitative and qualitative) on the conveyor monitoring market. All percentage shares, splits, and breakdowns have been determined using secondary sources and verified through primary sources. All the possible parameters that affect the markets covered in this research study have been accounted for, viewed in detail, verified through primary research, and analyzed to obtain the final quantitative and qualitative data. This data has been consolidated and supplemented with detailed inputs and analysis from MarketsandMarkets and presented in this report.
Data Triangulation
After arriving at the overall market size from the estimation process explained above, the total market has been split into several segments and subsegments. To complete the overall market engineering process and arrive at the exact statistics for all the segments, the market breakdown and data triangulation procedures have been employed, wherever applicable. The data has been triangulated by studying various factors and trends from both the demand and supply sides. The market has also been validated using both the top-down and bottom-up approaches.
The conveyor monitoring market was valued at USD 206 million in 2018 and is projected to reach USD 254 million by 2024; it is estimated to grow at a CAGR of 3.5% from 2019 to 2024. The base year of the study is 2018, and the forecast period is from 2019 to 2024.
Study objectives are as follows:
- To define, describe, and forecast the conveyor monitoring market by type and industry, in terms of value
- To forecast the market for various segments with respect to 4 main regions—North America, Europe, Asia Pacific (APAC), and Rest of the World (RoW), in terms of value
- To describe and forecast the conveyor motor monitoring market segmented on the basis of type into technology, offering, and deployment type, in terms of value
- To provide detailed information regarding the drivers, restraints, opportunities, and challenges that influence the growth of the market
- To strategically analyze micromarkets1 with respect to individual growth trends, prospects, and contribution to the total market
- To strategically profile key players and comprehensively analyze their market ranking and core competencies2, along with detailing the competitive landscape for the market leaders
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Growth opportunities and latent adjacency in Conveyor Monitoring Market