Smart Factory Market Size, Share & Trends
Smart Factory Market by Component (Industrial Sensors, Industrial Robots, Industrial 3D Printing, Machine Vision Systems), Solution (SCADA, Manufacturing Execution Systems (MES), Plant Asset Management (PAM), Industrial Safety) - Global Forecast to 2030
OVERVIEW
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
The global smart factory market is anticipated to grow significantly from USD 104.42 billion in 2025 to USD 169.73 billion by 2030, at a CAGR of 10.2%. The growing need for automation, heightened emphasis on operational efficiency, and the requirement for immediate data insights propel market expansion. Advances in industrial IoT, artificial intelligence, robotics, and digital twin technologies are boosting productivity, facilitating predictive maintenance, and optimizing manufacturing processes in industries such as automotive, electronics, and pharmaceuticals.
KEY TAKEAWAYS
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BY COMPONENTIndustrial sensors account for the largest market share, owing to their ability to enable real-time data acquisition, condition monitoring, and process optimization across connected manufacturing systems. Industrial 3D Printers are projected to register the fastest growth, driven by their increasing adoption for rapid prototyping, customized part production, and design flexibility across automotive, aerospace, and electronics industries.
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BY SOLUTIONManufacturing execution systems (MES) dominate the market, as these systems play a central role in managing production operations, quality control, and process optimization. Plant asset management (PAM) is expected to grow at the highest rate, fueled by the rising need for predictive maintenance and lifecycle management of industrial equipment.
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BY INDUSTRYProcess industries hold the largest market share, driven by extensive adoption of automation and control systems in sectors such as oil & gas, chemicals, food & beverage, and pharmaceuticals to enhance process safety, efficiency, and regulatory compliance. The medical devices segment is projected to witness the fastest growth, supported by rising demand for high-precision manufacturing, stringent quality standards, and increasing digital transformation in healthcare equipment production.
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BY REGIONAsia Pacific is projected to dominate and record the fastest growth due to rapid industrialization, strong electronics manufacturing bases, and government initiatives supporting smart manufacturing in China, Japan, South Korea, and India. Europe and North America are early adopters, driven by Industry 4.0 frameworks and the presence of major automation players.
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COMPETITIVE LANDSCAPEKey players in the smart factory market include ABB (Switzerland), Emerson Electric Co. (US), Honeywell International Inc. (US), Rockwell Automation (US), and Schneider Electric (France). These companies focus on developing integrated automation and digitalization solutions, leveraging partnerships, acquisitions, and R&D investments to expand their product portfolios and strengthen their global presence in smart manufacturing ecosystems.
The smart factory market is expected to witness substantial growth over the next decade, driven by the increasing adoption of automation, digitalization, and industrial IoT (IIoT) across manufacturing industries. Smart factories integrate advanced technologies. These technologies enhance productivity, reduce downtime, optimize resource utilization, and enable real-time decision-making, making smart factories the cornerstone of Industry 4.0 transformation.
TRENDS & DISRUPTIONS IMPACTING CUSTOMERS' CUSTOMERS
The smart factory market is shaped by rapid digital transformation and evolving manufacturing priorities. OEMs and industrial producers increasingly adopt IIoT, AI-based analytics, and robotics to enhance production efficiency and flexibility. Shifts such as predictive maintenance, real-time data utilization, and sustainable manufacturing practices directly impact operational costs and productivity for end users. These technological and process disruptions drive greater reliance on connected automation and integration platforms, influencing demand for smart factory solutions and accelerating growth across the industrial automation ecosystem.
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
MARKET DYNAMICS
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Growing emphasis on improving energy efficiency, optimizing resource utilization, and minimizing production costs

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Growing adoption of industrial robots
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High capital investment requirements
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Cybersecurity threats linked to cyber-physical systems
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Adoption of 5G in next-generation smart factories
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Advancements in wireless sensor technologies and their integration into intelligent manufacturing
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Bridging the gap between IT and OT systems
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Exposure to cyber threats
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
Driver: Growing emphasis on improving energy efficiency, optimizing resource utilization, and minimizing production costs
Rising awareness and the importance of conserving energy are expected to be of prime importance in the coming years. Also, increasing energy efficiency and resource optimization offered by components and solutions in the smart factory market are expected to boost growth.
Restraint: High capital investment requirements
High investments are required to upgrade smart factory systems. This makes it difficult for small- and mid-sized enterprises (SMEs) to enter the smart factory market. Skilled professionals are needed for the proper installation of smart factory components and solutions integrated with industrial processes, which again adds to the cost of system installation.
Opportunity: Adoption of 5G in next-generation smart factories
The installation of 5G networks in factories eliminates the need for wired connectivity, enabling a high-speed manufacturing environment with high flexibility and less downtime. It becomes crucial for industries to have a network capable of supporting them in terms of speed, coverage, and reliability. The emergence of 5G networks will provide a one-stop solution for factories and create significant opportunities for smart factories.
Challenge: Bridging the gap between IT and OT systems
The biggest challenge for the implementation of a smart factory is the lack of interoperability between informational technology (IT) and operational technology (OT); IT and OT use different protocols and architectures, which significantly increases the complexity and costs associated with the adoption of smart factories. Most OT systems today work in silos.
Smart Factory Market: COMMERCIAL USE CASES ACROSS INDUSTRIES
| COMPANY | USE CASE DESCRIPTION | BENEFITS |
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Intelligent automation systems, robotics, and digital twins to optimize manufacturing and assembly lines | Increased operational efficiency, predictive maintenance, reduced downtime, scalable smart factory deployment |
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Advanced process control, industrial IoT (IIoT) platforms, and real-time data analytics for production lines | Enhanced productivity, real-time visibility, improved decision-making, reduced operational costs |
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Connected factory solutions integrating sensors, analytics, and cybersecurity for end-to-end automation | Improved plant safety, better asset management, energy efficiency, and enhanced regulatory compliance |
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Smart manufacturing systems using edge computing, industrial control, and AI-based analytics | Faster time to market, real-time optimization, agile production, reduced waste |
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EcoStruxure platform enabling smart energy management and automation across manufacturing environments | Sustainable operations, lower energy consumption, improved machine uptime, integrated systems control |
Logos and trademarks shown above are the property of their respective owners. Their use here is for informational and illustrative purposes only.
MARKET ECOSYSTEM
The smart factory market is supported by a well-established ecosystem of solution providers spanning hardware, software, and services. Key players include ABB (Switzerland), Siemens (Germany), Schneider Electric (France), Rockwell Automation (US), Honeywell International Inc. (US), Emerson Electric Co. (US), and General Electric (US). These companies offer integrated solutions combining automation, industrial IoT, cloud computing, and AI to transform traditional manufacturing environments. The strong footprint of these global technology leaders highlights the rising adoption of smart manufacturing practices to improve productivity, flexibility, and operational intelligence.
Logos and trademarks shown above are the property of their respective owners. Their use here is for informational and illustrative purposes only.
MARKET SEGMENTS
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
Smart Factory Market, by Component
The industrial sensors segment is estimated to account for the largest share of the smart factory market. Sensors are essential components of smart factory solutions. They detect and respond to several parameters (temperature, level, pressure, and moisture) in physical environments and convert them into signals. The growth of the industrial sensors segment is driven by the rising adoption of Industry 4.0 and IIoT, and the growing wireless sensors market. Smart factories enable connectivity throughout manufacturing operations by deploying sensors.
Smart Factory Market, by Solution
The MES segment accounted for the largest market share. MES is emerging as a strategic element for flexible and integrated production in different industries. It combines all the tasks of modern-day production management and forms a comprehensive software system for different industries and factories. Manufacturers are adopting MES as it saves costs, provides insights into ongoing manufacturing activities, and enables the high performance of production assets across the supply chain. The high adoption is leading to a high growth rate and the largest market share of the MES segment.
Smart Factory Market, By Industry
The oil & gas industry held a significant share of the smart factory market, driven by the growing need for operational efficiency, safety, and cost control across exploration, production, and refining operations. Companies in this sector increasingly adopt smart factory technologies to improve real-time monitoring, predictive maintenance, and remote asset management in both onshore and offshore environments.
REGION
Asia Pacific to be the fastest-growing region in the global smart factory market during the forecast period
The Asia Pacific region is projected to lead the smart factory market, driven by the increasing adoption of automation technologies across industrial sectors in China and India. The market comprises China, Japan, and India, among others. The adoption of smart factory solutions in Asia Pacific is high due to the growing manufacturing sector in the region.

Smart Factory Market: COMPANY EVALUATION MATRIX
In the smart factory market matrix, KEYENCE CORPORATION (Star) and Texas Instruments Incorporated (Emerging Leader) hold strong positions with their broad product portfolios, global presence, and robust financial capabilities. Their continuous innovation and brand equity enable them to lead large-scale adoption of smart factory solutions worldwide.
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
KEY MARKET PLAYERS
MARKET SCOPE
| REPORT METRIC | DETAILS |
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| Market Size, 2024 (Value) | USD 96.47 Billion |
| Market Forecast, 2030 (Value) | USD 169.73 Billion |
| Growth Rate | CAGR of 10.2% from 2025 to 2030 |
| Years Considered | 2021–2030 |
| Base Year | 2024 |
| Forecast Period | 2025–2030 |
| Units Considered | Value (USD Million/Billion), Volume (Million Units) |
| Report Coverage | Revenue Forecast, Company Ranking, Competitive Landscape, Growth Factors, and Trends |
| Segments Covered |
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| Regional Scope | North America, Asia Pacific, Europe, the Middle East & Africa, Latin America |
WHAT IS IN IT FOR YOU: Smart Factory Market REPORT CONTENT GUIDE

DELIVERED CUSTOMIZATIONS
We have successfully delivered the following deep-dive customizations:
| CLIENT REQUEST | CUSTOMIZATION DELIVERED | VALUE ADDS |
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| European Automotive OEM |
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| North American Electronics Manufacturer |
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| APAC Industrial Automation Integrator |
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RECENT DEVELOPMENTS
- April 2025 : Stratasys Ltd. launched PolyJet ToughONE White, a durable material for functional prototyping and end-use applications. It was designed for high-end PolyJet platforms and combines enhanced toughness with key features like a smooth surface finish, full-color realism, and multi-material versatility.
- April 2025 : Stratasys Ltd. launched the Neo800+ stereolithography (SLA) 3D printer. This next-generation model was built on the Neo800's success, offering up to 50% faster throughput, high part yield, and reduced production costs.
- April 2025 : Stratasys Ltd., a global leader in polymer 3D printing solutions, announced the completion of a strategic investment worth USD 120 million from Fortissimo Capital, a prominent Israeli private equity firm. This investment aimed to strengthen Stratasys' balance sheet and support its future growth initiatives.
- January 2025 : Mitsubishi Electric India acquired a stake in Gervigreind Data Science (Itanta Analytics), an Indian software startup, to co-develop no-code data analysis and report generation applications. This strategic move aimed to enhance Mitsubishi Electric’s SCADA offerings by integrating these applications with its FA equipment and GENESIS64 SCADA software, developed by US-based ICONICS.
- October 2024 : Yokogawa Electric Corporation launched OpreX Batch MES, a product in the OpreX Asset Operations and Optimization family. This MES software package was intended for batch plants producing specialty and fine chemicals.
Table of Contents
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Methodology
The research study involved four major steps in estimating the size of the smart factory market. Exhaustive secondary research has been done to collect important information about the market and peer markets. The next step has been to validate these findings and assumptions and size them with the help of primary research with industry experts across the value chain. Both top-down and bottom-up approaches have been used to estimate the market size. After this, the market breakdown and data triangulation approaches have been adopted to estimate the market sizes of segments and subsegments.
Secondary Research
Various secondary sources were referred to in the secondary research process to identify and collect the information required for this study. These sources include annual reports, press releases, investor presentations of companies, white papers, and articles from recognized authors. Secondary research was mainly done to obtain key information about the market’s value chain, the pool of key market players, market segmentation according to industry trends, regional outlook, and developments from market and technology perspectives.
In the smart factory market report, the global market size has been estimated using the top-down and bottom-up approaches, along with several other dependent submarkets. The major players in the market were identified using extensive secondary research, and their presence in the market was determined using secondary and primary research. All the percentage splits and breakdowns have been determined using secondary sources and verified through primary sources.
Primary Research
Extensive primary research has been conducted after understanding the smart factory market scenario through secondary research. Several primary interviews have been conducted with key opinion leaders from demand- and supply-side vendors across four major regions—North America, Europe, Asia Pacific, and RoW. Approximately 40% of the primary interviews were conducted with the demand-side vendors and 60% with the supply-side vendors. Primary data has been collected mainly through telephonic interviews, which consist of 80% of the total primary interviews; questionnaires and emails have also been used to collect the data.
After successful interaction with industry experts, brief sessions were conducted with highly experienced independent consultants to reinforce the findings of our primary research. This, along with the in-house subject matter experts’ opinions, led us to the findings described in the report. The breakdown of primary respondents is as follows:
Note: Others include sales, marketing, and product managers. RoW comprises the Middle East, Africa, and South America. Three tiers of companies have been defined based on their total revenue as of 2024: tier 3: revenue less than USD 500 million; tier 2: revenue between USD 500 million and USD 1 billion; and tier 1: revenue more than USD 1 billion.
To know about the assumptions considered for the study, download the pdf brochure
Market Size Estimation
In the complete market engineering process, top-down and bottom-up approaches and several data triangulation methods have been used to estimate and forecast the overall market segments and subsegments listed in this report. The key players in the market have been identified through secondary research, and their market shares in the respective regions have been determined through primary and secondary research. This entire procedure includes the study of annual and financial reports of the top market players and extensive interviews for key insights (quantitative and qualitative) with industry experts (CEOs, VPs, directors, and marketing executives).
All percentage shares, splits, and breakdowns have been determined using secondary sources and verified through primary sources. All the parameters affecting the markets covered in this research study have been accounted for, viewed in detail, verified through primary research, and analyzed to obtain the final quantitative and qualitative data. This data has been consolidated and supplemented with detailed inputs and analysis from MarketsandMarkets and presented in this report.
Bottom-Up Approach
- Identifying various industries using or expected to deploy different types of smart factory solutions at their facilities
- Analyzing use cases across regions and companies
- Estimating the size of the smart factory market based on the demand from these industries and companies
- Tracking the ongoing and upcoming installation contracts, acquisitions, expansions, and product launches by various companies, and forecasting the market based on these developments and other critical parameters
- Conducting multiple discussions with key opinion leaders to understand smart factory components and solutions by companies in these industries, and analyzing the breakdown of the scope of work carried out by each major company providing smart factory components
- Arriving at the market estimates by analyzing the country-wise sales of smart factory solutions to companies, and combining this data to get the regional market estimates
- Verifying and cross-checking the estimates at each level through discussions with key opinion leaders, including CEOs, directors, operations managers, and domain experts at MarketsandMarkets
- Studying various paid and unpaid information sources, such as annual reports, press releases, and white papers
Top-Down Approach
- Information related to the revenue of key manufacturers and providers of smart factory components and solutions was studied and analyzed to estimate the global size of the smart factory market.
- Multiple discussions were conducted with key opinion leaders to understand the demand for smart factory components and analyze the break-up of the scope of work carried out by each major company.
- Revenue, geographic presence, key industries served, and the diverse offerings of all identified players in the smart factory market were studied to estimate and arrive at the percentage split of different market segments.
- All major players in the smart factory market were identified through secondary research and verified through brief discussions with industry experts.
- Multiple discussions were conducted with key opinion leaders of all major companies involved in developing smart factory solutions to validate the market split based on component, solution, industry, and region.
- Geographic splits were estimated through secondary sources based on factors such as the number of players offering smart factory solutions in a specific country or region, and the industries for which these players offer solutions.
Smart Factory Market : Top-Down and Bottom-Up Approach

Data Triangulation
After arriving at the overall market size from the estimation process explained above, the overall market has been split into several segments and subsegments. The data triangulation procedure has been employed wherever applicable to complete the overall market engineering process and arrive at the exact statistics for all segments and subsegments. The data has been triangulated by studying various factors and trends from both the demand and supply sides. Additionally, the market size has been validated using top-down and bottom-up approaches.
Market Definition
A smart factory is a highly digitalized and automated production system connected throughout all the production processes in a facility. It can self-optimize performance across a broad network, self-adapt to changing production conditions and requirements in real time, and autonomously run an entire production system. The main advantage of a smart factory is its ability to evolve with the changing needs of the organization. A smart factory uses a network to connect the virtual and physical elements of the production process to manufacturing operations. It represents an autonomous manufacturing environment that can handle any technical issues in real time during production using fragmented information and communication structures for the optimum management of production processes.
Key Stakeholders
- End Users
- Government Bodies, Venture Capitalists, and Private Equity Firms
- Smart Factory Manufacturers
- Smart Factory Solution & Component Distributors
- Smart Factory Industry Associations
- Professional Service/Solution Providers
- Research Institutions and Organizations
- Standards, Organizations, and Regulatory Authorities in Smart Factory Market
- System Integrators
- Technology Consultants
Report Objectives
- To describe and forecast the smart factory market, in terms of value, based on component, solution, and industry, in terms of value
- To forecast the market size for the four main regions—North America, Europe, Asia Pacific, and the Rest of the World (RoW), in terms of value
- To provide detailed information regarding the drivers, restraints, opportunities, and challenges influencing market growth
- To provide a detailed overview of the smart factory value chain and ecosystem
- To strategically analyze micromarkets with respect to individual growth trends, prospects, and contributions to the total market
- To strategically profile the key players and comprehensively analyze their market positions in terms of ranking and core competencies
- To analyze competitive developments, such as product launches, acquisitions, collaborations, agreements, and partnerships, in the smart factory market
- To provide ecosystem analysis, case study analysis, patent analysis, technology analysis, key conferences and events, Porter’s five forces analysis, regulatory landscape, impact of AI/Gen AI, and impact of the 2025 US Tariff on the smart factory market
- To provide a macroeconomic outlook for all the regions in the region chapter
Available customizations:
With the given market data, MarketsandMarkets offers customizations according to the specific requirements of companies. The following customization options are available for the report:
- Detailed analysis and profiling of additional market players based on various blocks of the supply chain
Key Questions Addressed by the Report
Which end-use industries drive demand in the smart factory market, and what are their significant strategies to enhance production?
Automotive, electronics, and pharmaceuticals are among the leading industries driving smart factory demand. Companies aim to improve productivity, quality control, and energy efficiency by integrating robotics, MES platforms, and predictive analytics. The shift toward customized, on-demand production encourages wider adoption of flexible and intelligent factory solutions.
How does the shift toward connected and autonomous systems influence the smart factory market?
Adoption of AI, machine learning, and wireless sensor networks enables real-time insights, remote diagnostics, and predictive maintenance. These technologies enhance decision-making, reduce downtime, and support light-out manufacturing. The convergence of IT and OT improves supply chain agility, traceability, and resilience.
What are the key drivers and opportunities for the smart factory market?
Key drivers include the growing need for operational efficiency, labor shortages, and increasing demand for quality and traceability. Opportunities are rising in green manufacturing, digital transformation of SMEs, and government-led initiatives for industrial modernization. Advanced analytics and automation tools are unlocking new levels of productivity and sustainability.
What are the challenges and restraints for the smart factory market?
Key challenges include high initial investment, integration complexity, and cybersecurity risks due to increased connectivity. Resistance to change, skill gaps in operating advanced systems, and uncertain ROI in small setups can hinder adoption. Data privacy regulations and a lack of standardized industry protocols limit rapid smart factory implementation.
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Donghyun
Jul, 2022
Could you explain why in Technology(solution) parts no more include PLM, ERP, PLC and DCS as your previous report 2018 ? I want to buy this repot in continuous point, so confusing .
Chris
Sep, 2022
Looking to understand the smart factory market at the intersection of technology, software, and services.
Kento
Sep, 2022
I would like to know the market trend of Smart factory, especially in Europe and Asia region. .
Randy
Sep, 2022
New and competitive smart factory product information. We are an automation products distributor. .
Jaewon
Sep, 2022
The current condition of the manufacturing market in the view of digital transformation .
Gabrielle
Sep, 2022
Interested in smart factory report. Please provide pricing.
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Sep, 2022
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