The automotive heat exchanger market is projected to grow from USD 27.07 billion in 2025 to USD 29.94 billion by 2032 at a CAGR of 1.5%. As turbocharged engines, multi-speed transmissions, and hybrid powertrains become increasingly prevalent, the resulting rise in heat loads has driven the adoption of advanced heat exchanger designs, such as microchannel and brazed aluminum systems, which offer superior heat transfer efficiency in compact formats. Simultaneously, stricter global regulations on emissions and fuel economy, such as Euro 6, China 6, and US CAFE standards, are compelling automakers to adopt more precise and efficient thermal management systems. These systems are particularly critical for exhaust treatment and air-conditioning functions, as they play a key role in reducing CO2 and NO? emissions. Together, these technological and regulatory developments are significantly contributing to the growth of the automotive heat exchanger market.
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Some of the major players in the automotive heat exchanger market with a significant global presence include MAHLE GmbH (Germany), Denso Corporation (Japan), Valeo (France), Hanon Systems (South Korea), and T.RAD Co., Ltd. (Japan). These players have incorporated various organic and inorganic growth strategies, including collaborations, acquisitions, partnerships, agreements, and expansions, to strengthen their international footprint and capture a greater share of the automotive heat exchanger market. These organic and inorganic strategies have allowed the market players to expand themselves across geographies by offering automotive heat exchangers.
In March 2025, Marelli Holdings Co., Ltd. (Japan) signed a strategic cooperation agreement with Hilite Automotive Systems (Changshu) Co., Ltd. at its Wuxi facility to work together on thermal management solutions for New Energy Vehicles (NEVs). The agreement will focus on developing integrated NEV thermal management modules, electronic expansion valves, and related technologies.
In October 2024, Hanon Systems (South Korea) opened a new plant in Canada with around 284,200 square feet of manufacturing space. In this facility, the company produces electric scroll compressors, which are essential for thermal management in hybrid and electric vehicles. Based on demand, the plant can produce up to 900,000 electric compressors each year.
MAHLE GmbH focuses on advancing thermal management technologies to support electrified and conventional powertrains. Through its restructured Thermal and Fluid Systems unit, the company emphasizes innovation in battery cooling, charge air cooling, and exhaust heat recovery. Leveraging its global R&D network, the company aims to deliver efficient, integrated solutions that meet evolving emission norms and electrification demands.
Denso Corporation delivers advanced thermal solutions that support vehicle electrification, energy efficiency, and passenger comfort. By leveraging its expertise across HVAC systems, engine cooling, and electrified components such as heat pumps and inverters, Denso integrates thermal management across powertrain and electronic systems. The company focuses on tailored solutions for both passenger and commercial vehicles, backed by its strong global manufacturing and R&D footprint. As a key Toyota Group supplier, Denso aims to drive innovation that is aligned with next-generation mobility needs.
Valeo focuses on supporting vehicle electrification and enhancing thermal efficiency through advanced and compact cooling technologies. By leveraging its Power business group, the company develops integrated thermal management solutions tailored for electric powertrains, including radiators, EGR heat exchangers, and HVAC systems. With a strong global footprint and extensive R&D capabilities, Valeo aims to deliver innovative, modular, and energy-efficient heat exchangers that align with evolving regulatory standards and OEM demands for sustainability and performance.
Hanon Systems focuses on delivering advanced thermal management solutions that cater to both conventional and electrified vehicles. By expanding its product portfolio to include battery thermal management systems, e-compressors, and cold storage evaporators, the company supports the industry's transition to electric mobility. Strategic acquisitions, such as the condenser business from Keihin Corporation, enhance its technological capabilities and global reach. Hanon leverages strong OEM partnerships and a wide international footprint to drive innovation and competitiveness in efficient, compact, and high-performance heat exchangers.
T.RAD Co., Ltd. emphasizes product diversification and adaptability across vehicle segments, including passenger cars, commercial vehicles, and electric vehicles. The company focuses on developing efficient thermal management solutions such as low-temperature radiators, inverter coolers, and battery coolers to support the growing EV market. By leveraging its expertise in core heat exchanger technologies and serving a broad customer base, T.RAD aims to maintain competitiveness through continuous innovation, quality, and application-specific solutions tailored to evolving mobility needs.
Market Ranking
The automotive heat exchanger market is competitive, with five main players such as MAHLE GmbH (Germany), Denso Corporation (Japan), Valeo (France), Hanon Systems (South Korea), and T.RAD Co., Ltd. (Japan) collectively holding 19-25% of the market. MAHLE GmbH focuses on developing integrated, high-performance thermal management systems that support both ICE and electrified powertrains, leveraging its streamlined structure and strong global R&D capabilities. Denso Corporation aims to deliver compact and energy-efficient heat exchanger solutions aligned with electrification trends, supported by its broad thermal systems portfolio and strong OEM partnerships. Valeo targets innovation in thermal systems for electric vehicles by offering modular, energy-efficient heat exchangers through its electrification-focused Power business group. Hanon Systems emphasizes expanding its thermal management portfolio for EVs and ICE vehicles, which is reinforced by strategic acquisitions and a strong global presence. T.RAD Co., Ltd. focuses on delivering specialized heat exchanger solutions across diverse vehicle types, including EVs, by leveraging its core expertise and product adaptability. The remaining 75-81% of the market is shared among other regional and emerging players, contributing to extensive competition and offering opportunities for smaller players to establish a footprint. Competition in the automotive heat exchanger market is driven by innovation in material, advancements in thermal management for electric vehicles, cost competitiveness, and the ability to deliver lightweight, compact, and high-performance solutions tailored to evolving regulatory and consumer demands.
Related Reports:
Automotive Heat Exchanger Market by Propulsion and Component (Radiator, Condenser, Chiller, Evaporator, Oil cooler, CAC, Heater, EGR), Design, OHV Type, Vehicle Type, EV Type (BEV, HEV, and PHEV), and Region - Global Forecast to 2032
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