The global digital twin market size is projected to grow from USD 21.14 billion in 2025 to USD 149.81 billion in 2030, recording a CAGR of 47.9 % during the forecast period. Increasing adoption of digital transformation strategies across various industries is driving the demand for digital twin solutions in applications such as manufacturing, healthcare, automotive, and energy. The growing need for predictive maintenance, real-time asset monitoring, and process optimization is also contributing to market expansion. Furthermore, integrating the Internet of Things, artificial intelligence, and cloud computing in digital twin platforms enhances operational efficiency and further accelerates adoption.
In March 2024, GE Vernova launched GridBeats: EnergyAPM, a digital twin solution designed for asset performance management. It uses smart, physics-based digital models along with real-time and historical data to monitor equipment health and predict failures before they occur. In March 2025, Siemens completed the acquisition of Altair Engineering, a leading industrial simulation and HPC software provider. This acquisition was specifically targeted to strengthen its digital twin capabilities, integrating Altair's simulation, AI, and HPC tools into the Siemens Xcelerator platform to offer a more comprehensive digital twin solution.
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Major Digital Twin Companies Include:
Siemens (Germany) is a worldwide technology provider with manufacturing, infrastructure, transportation, and healthcare expertise. The company operates through four reportable business segments: Digital Industries, Smart Infrastructure, Siemens Healthineers, and Mobility. With a focus on electrification, automation, and digitalization, Siemens helps its customers connect the physical and digital worlds, creating real value for clients. Siemens' digital twin offerings span all business segments, including Smart Infrastructure. The company continues to promote the digitalization of its switching and control products, incorporating intelligence, cloud connectivity, and remote diagnostics, among other features. Siemens' digital twins of products, building systems, and grids provide customers with online configuration, parametrization, operation, and maintenance planning. Siemens operates in over 200 countries, with a strong global presence and R&D centers in more than 39 countries that focus on innovation. The company has offices in the US, India, Germany, Singapore, China, Japan, South Korea, and Italy.
GE Vernova (US) is one of the global leaders in the electric power industry. Formed as an independent company following its spin-off from General Electric on April 2, 2024, GE Vernova focuses on providing technologies and services that generate, transfer, convert, store, and manage electricity. GE Vernova operates through three core business segments: Power, Wind, and Electrification. These segments reflect the company's comprehensive approach to addressing the full electricity value chain. The Power segment covers gas turbines, steam turbines, and nuclear power solutions. The Wind segment focuses on onshore and offshore wind technologies, while the Electrification segment includes grid solutions, power conversion, and digital technologies. GE Vernova offers its digital twin software and solutions primarily under the Electrification segment, supporting asset performance management, grid optimization, and predictive maintenance using advanced analytics and machine learning. The company has a global footprint spanning approximately 600 sites in 465 cities across 95 countries. The company operates 91 manufacturing facilities, including 18 in the US and 73 internationally, supporting its innovation and production capabilities.
Market Ranking
The digital twin market is competitive, with five major players collectively accounting for approximately 40–50% of the total market share. Siemens (Germany) has reinforced its leadership by offering a comprehensive suite of digital twin solutions through its Xcelerator platform, integrating advanced simulation, industrial automation, and cloud-based analytics to enable real-time monitoring, predictive maintenance, and virtual commissioning. ANSYS, Inc. (US) strengthens its position with its advanced physics-based simulation capabilities for digital twins, enabling accurate real-time modeling and predictive maintenance across complex industrial systems. GE Vernova (US) focuses on industrial digital twins, particularly in energy and utilities, enabling asset performance management and optimization of power generation assets. Dassault Systèmes (France) delivers advanced virtual twin experiences via its 3DEXPERIENCE platform, catering to aerospace, life sciences, and manufacturing sectors with highly detailed simulation environments. PTC (US) supports digital transformation across manufacturing and industrial sectors through its ThingWorx platform, offering real-time data integration, visualization, and remote monitoring capabilities. The remaining 50–60% of the market is fragmented, comprising several regional providers, startups, and niche players. Competitive dynamics in the market are influenced by increasing demand for asset efficiency, the need for remote operations, and integration of emerging technologies such as the Internet of Things, artificial intelligence, and extended reality. Additionally, the growing focus on sustainability, predictive insights, and reduced operational costs is accelerating the adoption of digital twin solutions across industries.
Related Reports:
Digital Twin Market by Deployment (PaaS, SaaS), Application (Product Design & Development, Predictive Maintenance, Performance Monitoring, Business Optimization), Industry (Automotive & Transportation, Oil & Gas) and Region - Global Forecast to 2030
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