Aircraft Engine Test Cells Market by Engine Test (Turbofan, Turbojet, Turboshaft, Piston Engine and Apu), End User (Oems, Mros, Airlines and Operators), End-Use Industry, Point of Sale, Solution Type & Region - Global Forecast to 2028
The Aircraft Engine Test Cells Market is projected to grow from USD 3.3 billion in 2023 to USD 4.1 billion by 2028, at a CAGR of 4.2% from 2023 to 2028. The growing demand for commercial aircraft and related MRO services, as well as the increasing upkeep and upgrading of jet engine test cells, are the main drivers of the Aircraft Engine Test Cells Industry.
An aircraft engine test cell is a specialized facility designed to securely test and evaluate the performance of aircraft engines under controlled conditions. It allows engineers to simulate various flight conditions, measure engine performance parameters, and ensure that engines meet safety, reliability, and efficiency standards before they are installed in aircraft. These test cells are equipped with advanced instrumentation to collect data on engine behavior, including thrust, fuel consumption, temperature, and vibration, among other critical metrics.
Maintaining an aircraft engine test cell involves a series of systematic procedures to ensure that all equipment and systems operate accurately and safely. Routine maintenance includes the inspection and calibration of measurement instruments, maintenance of ventilation and cooling systems to manage heat and exhaust, updates and checks of control and safety systems, and the integrity checks of fuel and mechanical systems. Regular safety inspections, environmental compliance, and personnel training are also crucial aspects of test cell maintenance. This maintenance is vital for the reliability of test results, the longevity of the test cell equipment, and the safety of the operating personnel.
Aircraft Engine Test Cells Market Forecast to 2028
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Aircraft engine test cells market Dynamics:
Driver: Growing investments to establish new aircraft engine test facilities to drive market growth
In recent years, air traffic has increased at a rapid pace, leading to a surge in demand for more fuel-efficient commercial aircraft, including wide-body and narrow-body types, across the world. This trend is driven by the globalization of economies, the expansion of air routes to new markets, and a growing middle class with a heightened desire for travel. Airlines are focused on modernizing their fleets with the latest aircraft models like the Airbus A350 and Boeing 787 Dreamliner, both known for their advanced, fuel-efficient engines such as the Rolls-Royce Trent XWB (for the A350) and the General Electric GEnx (for the 787). This fleet modernization and expansion effort necessitates rigorous testing of aircraft engines to ensure safety, reliability, and efficiency, significantly boosting the demand for Aircraft Engine Test Cell Solutions in the commercial end-use industry.
Additionally, the increase in global geopolitical tensions and the need for advanced defense capabilities have led to a heightened demand for military aircraft that are equipped with state-of-the-art surveillance, reconnaissance, and combat capabilities. Modernization and replacement of aging military fleets with next-generation aircraft such as the F-35 Lightning II, which uses the Pratt & Whitney F135 engine, and the unmanned aerial vehicles (UAVs) like the MQ-9 Reaper powered by the Honeywell TPE331-10, are imperative for maintaining a technological edge. This modernization drive, coupled with the increased focus on surveillance and reconnaissance missions to ensure national security, necessitates the rigorous testing of military aircraft engines. As a result, there is a significant increase in investment in Aircraft Engine Test Cell Solutions from the military end-use industry, highlighting the critical role of reliable and efficient engine testing facilities in supporting both defense readiness and technological advancement.
Restraint: High Capital Investment
The aircraft engine test cells market is significantly influenced by high capital investments, as evidenced by the substantial financial commitments and resources deployed by leading industry players such as GE Aerospace and Rolls-Royce of the US. GE Aerospace’s initiative to open one of the largest engine test cells in the world in Brazil illustrates the scale of investment and resources required to develop and maintain state-of-the-art testing facilities. With a USD 50.0 million investment, the construction of the 62-acre site involved more than 150 suppliers and a workforce of 700 people. This project not only demonstrates the high financial outlay but also the extensive supply chain and labor force engagement necessary to bring such a facility to operate.
Opportunity: Advancements in Engine Technology
The advancement in engine technology, particularly in the development of small core aircraft engines, represents a significant opportunity for the aircraft engine test cells market. This is exemplified by the collaborative efforts between NASA (US), GE Aviation (US), and Pratt & Whitney (US) through the Hybrid Thermally Efficient Core (HyTEC) project at NASA’s Glenn Research Center in October 2021. The initiative underlines a strategic move towards creating more sustainable, efficient, and cleaner commercial aviation technologies, with a clear focus on combatting climate change, reducing operational costs, and promoting American leadership in aviation.
NASA's HyTEC project, supported by a combined investment of USD 18.8 million in cost-share contracts with GE Aviation and Pratt & Whitney, aims to address several technical challenges associated with reducing engine core size. These challenges include the development of advanced high-pressure compressors and turbines, enhanced combustor materials, and high-temperature turbine materials. By focusing on these areas, the project seeks to achieve a 5% to 10% reduction in fuel burn and a parallel reduction in emissions, while also enabling smaller engine cores to produce significantly more power. This increased power extraction is crucial for the future of hybrid- and turbo-electric aircraft, which will require substantial amounts of energy.
Challenge: Skilled Workforce Shortage
According to a new report from AAR Corp., a company that provides aviation services to commercial and government operators, MROs, and OEMs, warns that the aircraft mechanic shortage has reached a critical point in their 2023 Mid Skills (“Mid skills” describes careers that require industry certifications but not a college degree, including aviation mechanics) Gap report. Labor shortage is plaguing the aviation industry and there are reasons other than the pandemic layoff. This industry is grappling with a situation where the younger generation appears less inclined to join the manufacturing ranks. Simultaneously, the older generation is approaching retirement. As a result, a huge labor gap is not easily filled.
Ecosystem Map For The Aircraft Engine Test Cells Market
Based on engine test, the turbofan segment is projected to lead the aircraft engine test cells market during the forecast period.
The market for aircraft engine test cells has been divided into four segments based on engine tests: piston engine, APU, turbofan, turbojet, and turboshaft (Auxiliary Power Unit). Due to its superior altitude capability over other engine types, turbofans are expected to dominate the aircraft engine test cells market throughout the forecast period. These engines are a great option for the military and commercial end markets because they produce less noise than other engine types.
Based on end-user,the OEM segment will contribute to the highest market share in 2023.
The market for aircraft engine test cells has been divided into OEMs, MROs, and airlines and operators segments based on the end-user. Because of significant expenditures in the modernization of engine test facilities, the OEMs segment is expected to hold the largest market share in 2023. The aforementioned investments stimulate a rise in the need for sophisticated testing apparatus, promote technological progress, and expand the worldwide presence of industry participants.
Based on end-use industry, the commercial end-use industry will dominate the market during the forecast period.
The market for aviation engine test cells has been divided into commercial and military segments based on the end-use industry. Due to its significantly larger fleet than military aviation, the commercial end-use industry is expected to dominate the market over the projection period. For the repair of aircraft engines, airlines and MRO (Maintenance, Repair, and Overhaul) service providers are working together.
Based on point of sale, the retrofit & upgrades segment is projected to grow at the highest CAGR in the aircraft engine test cells market.
The market for aircraft engine test cells has been divided into three segments based on the point of sale: new installation, retrofit & upgrades, and maintenance & services. In the market for aircraft engine test cell solutions, the retrofit and upgrades sector is anticipated to expand at the fastest rate of growth since these projects provide a practical and affordable way to prolong the life and improve the functionality of current test cells.
Based on solution type, the test cells segment is projected to lead the aircraft engine test cells market during the forecast period.
The market for aircraft engine test cells has been divided into test cells, component test benches, software, ancillary systems, data acquisition & control systems, and test cells based on solution type. Because test cells are still being researched, the test cells segment is expected to dominate the market for aircraft engine test cell solutions over the forecast period. In order to improve many aspects of aircraft engines and progress aviation technology, researchers are designing new test cells.
The Asia Pacific region is projected to Grow at highest CAGR during the forecast period.
The region with the greatest predicted CAGR during the projection period is Asia Pacific. Because of the growing aviation industry in the Asia-Pacific region, the market for aircraft engine test cell solutions is dynamic and growing quickly. Many factors are driving this expansion, including the increasing amount of air travel, the rise of low-cost carriers, and significant government investments in aviation infrastructure across the region. Significant investments in testing and research and development facilities for aviation engines have resulted from the goal of producing aircraft engines independently.
Aircraft Engine Test Cells Market by Region
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Key Market Players
The major players in the aircraft engine test cells market are Safran (France), MDS Aero Support Corporation (US), Calspan Corporation (US), Atec, Inc. (US), and CEL (Canada). These players have adopted various growth strategies expand their presence in the Aircraft Engine Test Cells Companies.
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Report Metric |
Details |
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Estimated Value
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USD 3.3 Billion in 2023 |
| Projected Value | USD 4.1 Billion by 2028 |
| Growth Rate | CAGR of 4.2 % |
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Market size available for years |
2020-2028 |
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Base year considered |
2022 |
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Forecast period |
2023-2028 |
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Forecast units |
Value (USD) |
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Segments Covered |
By Engine Test, By End User, By End-Use Industry, By Point of Sale, By Solution Type, and By Region |
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Geographies covered |
North America, Asia Pacific, Europe, and Rest of the World. |
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Companies covered |
Safran (France), MDS Aero Support Corporation (US), Calspan Corporation (US), Atec, Inc. (US), CEL (Canada), General Electric (US), RTX Corporation (US), Rolls-Royce plc (UK), and Honeywell International Inc. (US). |
Smart Sensors Market Highlights
This research report categorizes the aircraft engine test cells market based on engine test, end user, end-use industry, point of sale, type, and region.
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Segment |
Subsegment |
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By Engine Test |
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By End User |
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By End-use Industry |
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By Point of Sale |
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By Solution Type |
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By Region |
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Recent Developments
- In November 2023, Hindustan Aeronautics Limited (HAL) announced that it has incorporated a Joint Venture (JV) with France-based Safran under the name "Safran Helicopter Engines Pvt Ltd". According to the company's statement, the JV will design, develop, certify, produce, sell, and support helicopter engines.
- In October 2023, Hindustan Aeronautics Limited (HAL) and Safran signed a Memorandum of Understanding (MoU) to develop industrial cooperation in ring forging manufacturing for commercial engines. HAL will produce LEAP (Leading Edge Aviation Propulsion, powering Airbus A320 Neo family and Boeing 737 Max) engine at its foundry and forge facility in Bengaluru as part of the MoU.
- In July 2023, General Electric debuted its new livery design for the aircraft test bed for NASA’s Electrified Powertrain Flight Demonstration (EPFD) project. This test bed helps prove the feasibility of hybrid electric flight for commercial.
- In June 2023, Pratt & Whitney, an RTX Corporation business announced that I had launched an advanced AI-based Aircraft Engine Analysis Tool called Percept. Percept is a computer vision product that operates on top of the Awiros Video Intelligence Operating System (OS). Its cloud-based interface allows users to capture images and videos of aircraft engines on their mobile devices and receive real-time responses on engine parts availability.
- In March 2022, Rolls-Royce North America announced its plans to invest USD 400.0 million in a major modernization of engine test facilities in Indiana, bringing total company investment in the United States to nearly USD 1.50 billion in the past decade.
Frequently Asked Questions (FAQ’s):
What is the current size of the aircraft engine test cells market?
The aircraft engine test cells market is projected to grow from USD 3.3 billion in 2023 to USD 4.1 billion by 2028, at a CAGR of 4.2% from 2023 to 2038.
Who are the winners in the aircraft engine test cells market?
Safran (France), MDS Aero Support Corporation (US), Calspan Corporation (US), Atec, Inc. (US), and CEL (Canada).
What are some of the technological advancements in the market?
- A notable trend in jet engine test cells involves the increasing integration of automation into various aspects of testing and optimization procedures. This shift toward automation has been driven by technological advancements that enable more efficient and precise control over testing processes. Automation in jet engine testing encompasses tasks such as data collection, analysis, and control of the test cell's operations.
- The integration of ice detection technology with existing systems represents a notable advancement, especially with the introduction of Integrated Ice Solutions. In the past, jet engine testing in cold temperatures has faced limitations and challenges, leading to significant issues. Traditionally, operators have relied on temperature charts to gauge the likelihood of ice formation. However, temperature readings alone may not always accurately predict ice presence, as ice can form even when temperatures are above freezing, particularly in the context of jet engine testing.
What are the factors driving the growth of the market?
- Growing investments to establish new aircraft engine test facilities
- Increasing Demand for Commercial Aircrafts and Associated MRO Services
- Growing Upgradation and Maintenance of Jet Engine Test Cells
Which region is expected to hold highest market share in the aircraft engine test cells market?
Aircraft engine test cells market in the North America region is estimated to hold the largest market share of 52% of the total market in 2023.
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This research study on the aircraft engine test cells market involved extensive use of secondary sources, directories, and databases such as Hoovers, Bloomberg BusinessWeek, and Factiva to identify and collect information relevant to the market. The primary sources considered included industry experts as well as service providers, manufacturers, solution providers, technology developers, alliances, and organizations related to all segments of the value chain of this market. In-depth interviews with various primary respondents, including key industry participants, subject matter experts, industry consultants, and C-level executives, were conducted to obtain and verify critical qualitative and quantitative information pertaining to the aircraft engine test cells market as well as assess its growth prospects.
Secondary Research
The market share of companies in the aircraft engine test cells market has been determined using secondary data made available through paid and unpaid sources and by analyzing product portfolios of major companies operating in the market. These companies have been rated based on the performance and quality of their products. These data points have been further validated by primary sources.
Secondary sources that have been referred to for this research study on the aircraft engine test cells market included government sources such as the US Department of Defense (DoD), corporate filings such as annual reports, investor presentations, and financial statements, and trade, business, and professional associations. This secondary data has been collected and analyzed to arrive at the overall size of the aircraft engine test cells market, which has been further validated by primary respondents.
Primary Research
Extensive primary research has been conducted after obtaining information about the current scenario of the aircraft engine test cells market through secondary research. Several primary interviews have been conducted with market experts from both the demand and supply sides across four regions: North America, Europe, Asia Pacific, and Rest of the World. This primary data has been collected through questionnaires, emails, and telephonic interviews.
These interviews have been conducted to gather insights such as market statistics, data on revenue collected from products and services, market breakdowns, market size estimations, market size forecasting, and data triangulation. It has also helped analyze the segments of the aircraft engine test cells market.
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Market Size Estimation
The top-down and bottom-up approaches have been used to estimate and validate the size of the aircraft engine test cells market. The research methodology used to estimate the market size also includes the following details.
- The key players have been identified through secondary research, and their market ranking has been determined through primary and secondary research. This includes a study of the annual and financial reports of the top market players and extensive interviews of leaders, including chief executive officers (CEO), directors, and marketing executives.
- All percentage shares, splits, and breakdowns have been determined using secondary sources and verified through primary sources. All possible parameters that affect the markets covered in this research study have been accounted for, viewed in extensive detail, verified through primary research, and analyzed to obtain the final quantitative and qualitative data. This data has been consolidated, enhanced with detailed inputs, analyzed by MarketsandMarkets, and presented in this report.
Market size estimation methodology: Bottom-up Approach
Market size estimation methodology: Top-Down Approach
Data Triangulation
After arriving at the overall size of the aircraft engine test cells market from the market size estimation process explained above, the total market was split into several segments and subsegments. To complete the overall market engineering process and arrive at the exact statistics for various market segments and subsegments, data triangulation and market breakdown procedures were implemented, wherever applicable. The data was triangulated by studying various factors and trends from both demand and supply sides. Along with this, the market size was validated using both top-down and bottom-up approaches.
Market Definition
?An aircraft engine test cell is a specialized facility designed to safely test and evaluate the performance of aircraft engines. These test cells are typically large, enclosed structures that are equipped with a variety of sensors, instrumentation, and control systems to monitor and measure engine performance parameters such as thrust, fuel consumption, emissions, and vibration.
Report Objectives
- To define, describe, segment, and forecast the size of the aircraft engine test cells market based on engine test, end user, end-use industry, point of sale, type, and region
- To forecast sizes of various segments of the aircraft engine test cells market with respect to four major regions, namely, North America, Europe, Asia Pacific, and Rest of the World, along with major countries in each of these regions
- To identify and analyze key drivers, restraints, opportunities, and challenges influencing the growth of the aircraft engine test cells market across the globe
- To identify industry trends, market trends, and technology trends that are currently prevailing in the aircraft engine test cells market
- To provide an overview of the tariff and regulatory landscape in the aircraft engine test cells market across various regions
- To analyze micromarkets1 with respect to individual growth trends, prospects, and their contribution to the overall market
- To analyze opportunities in the market for stakeholders by identifying key market trends
- To profile key market players and comprehensively analyze their market share and core competencies2
- To analyze the degree of competition in the market by identifying key growth strategies, such as acquisitions, new product launches, investments, contracts, and partnerships, adopted by leading market players
- To identify detailed financial positions, key products, and unique selling points of leading companies in the market
- To provide a detailed competitive landscape of the aircraft engine test cells market, along with a ranking analysis, market share analysis, and revenue analysis of key players
Available customizations
Along with the market data, MarketsandMarkets offers customizations as per the specific needs of companies. The following customization options are available for the report:
Product Analysis
- Product matrix, which gives a detailed comparison of the product portfolio of each company
Regional Analysis
- Further breakdown of the market segments at country-level
Company Information
- Detailed analysis and profiling of additional market players (up to 5)
Growth opportunities and latent adjacency in Aircraft Engine Test Cells Market