Explosion Proof Valve Market Size, Share & Trends - 2030
Explosion Proof Valve Market by Valve Type (Directional, Pressure, Flow), Operating Pressure [Low (Up to 2,500 psi), Medium (2,500-4,000 psi), High (Above 4,000 psi)], Certified Standard (ATEX, IECEX), End-use Industry - Global forecast to 2030
OVERVIEW
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
The global explosion proof hydraulic valve market is projected to grow from USD 1.34 billion in 2025 to USD 1.62 billion by 2030 at a CAGR of 3.9% during the forecast period. Rising demand for safe fluid control in hazardous industries and the increasing adoption of automation drive this market. Advancements such as intelligent pressure control valves and integration with digital monitoring systems further expand their capabilities and applications.
KEY TAKEAWAYS
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BY TYPEExplosion proof hydraulic valves include directional control, flow control, and pressure control valves. Directional control valves hold the largest share due to their critical role in safely managing fluid flow in hazardous environments. Flow and pressure control valves serve specialized applications in precise flow and pressure regulation.
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BY OPERATING PRESSUREExplosion proof hydraulic valves are categorized into low pressure, medium pressure, and high pressure types. Medium pressure valves hold the largest share, driven by their suitability for a wide range of industrial applications requiring safe and reliable hydraulic operations in hazardous environments. Low and high pressure valves are used in more specialized scenarios with specific flow or safety requirements.
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BY END-USE INDUSTRYKey end-use industries for explosion proof hydraulic valves include oil & gas, metals & mining, energy & power, chemicals & petrochemicals, marine, aerospace, and other end-use industries. The oil & gas sector holds the largest share, driven by stringent safety requirements and the need for reliable hydraulic systems in hazardous conditions. Other industries adopt these valves for specialized applications requiring safe and efficient hydraulic operations.
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BY REGIONKey regions for the explosion proof hydraulic valve market include North America, Asia Pacific, Europe, and RoW. Asia Pacific holds the largest share, driven by rapid industrialization, growing oil & gas and chemical sectors, and increasing adoption of advanced hydraulic systems in hazardous environments. Other regions witness steady growth due to ongoing infrastructure development and stringent safety regulations.
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COMPETITIVE LANDSCAPEMajor market players have adopted organic and inorganic strategies, including product enhancements and acquisitions, to strengthen their positions. For example, PARKER HANNIFIN CORP continues to expand its product offerings, while Bosch Rexroth AG and DAIKIN INDUSTRIES, Ltd. are reinforcing their market presence through strategic acquisitions.
Explosion proof valves are critical components across industries, enabling safe and precise fluid control in hazardous environments. Their applications span oil & gas, chemicals & petrochemicals, energy & power, and heavy machinery. As industries increasingly focus on safety, automation, and efficiency, the market for these valves is expected to grow steadily, driven by technological advancements and expanding industrial applications.
TRENDS & DISRUPTIONS IMPACTING CUSTOMERS' CUSTOMERS
The impact on consumer business emerges from customer trends or disruptions. It illustrates how companies’ revenue mix is expected to evolve over the next 4–5 years, moving from current offerings to new use cases, technologies, and markets.
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
MARKET DYNAMICS
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Strict certification requirements as mandated by different nations

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Hydraulics’ superior force and fluid compatibility in hazardous zones
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High costs due to limited production scale
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Development of electrohydraulic hybrids improve safety and efficiency
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Need for specialized valves for subsea mining and extreme temperature applications
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Maintaining rapid service in remote hazardous locations
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
Driver: Strict certification requirements as mandated by different nations
Strict certification requirements mandated by different nations are a key driver for the explosion proof hydraulic valve market. Compliance with ATEX, IECEx, and other regional safety standards ensures product reliability, operational safety, and market acceptance. These certifications not only build customer trust but also create strong entry barriers, giving certified manufacturers a competitive edge in global markets.
Restraint: High costs due to limited production scale
High costs arising from limited production scale remain a significant restraint for the explosion proof hydraulic valve market. Small-scale manufacturing increases per-unit expenses, making these valves less accessible for price-sensitive customers. Additionally, the high investment required for certification, specialized materials, and rigorous testing further contributes to overall cost challenges, limiting widespread adoption.
Opportunity: Need for specialized valves for subsea mining and extreme temperature applications
The growing demand for specialized valves in subsea mining and extreme temperature applications presents a significant opportunity for the explosion proof hydraulic valve market. These challenging environments require valves with enhanced durability, corrosion resistance, and precise pressure control. Manufacturers that develop tailored solutions for such niche applications can capture new revenue streams and strengthen their position in high-value industrial sectors.
Challenge: Maintaining rapid service in remote and hazardous locations
Maintaining rapid service in remote and hazardous locations remains a significant challenge for the explosion-proof valve market. Difficult terrain, limited accessibility, and stringent safety protocols often delay maintenance and repair activities, impacting operational continuity. This emphasizes the need for robust solutions, predictive maintenance, and strategically located service support to minimize downtime in critical industrial environments.
Explosion Proof Valve Market: COMMERCIAL USE CASES ACROSS INDUSTRIES
| COMPANY | USE CASE DESCRIPTION | BENEFITS |
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A cannabis oil equipment manufacturer needed explosion proof vacuum-operated valves with strict specifications for extraction and distillation but faced challenges in sourcing a reliable solution within short lead times. | Proven reliability in hazardous zones | wide ATEX/IECEx-certified portfolio | reduced downtime with fast delivery | trusted partner for compliance-heavy industries |
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An energy systems provider needed ATEX-certified servo valves to regulate a high-power hydraulic motor in drilling equipment exposed to heavy vibration, gas pockets, and harsh duty cycles. | High-performance ATEX Digital Control Valves | integrated manifolds for compact installation | precision motion control | reliability in harsh operating conditions |
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Operators in explosion-risk industrial plants often struggle to source ATEX-certified control systems that can be safely positioned close to processes, making pressurized enclosures essential. | Safe and precise operation in hazardous zones | compact ATEX-certified systems | compliance with global safety standards | long lifecycle with reduced maintenance |
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MARKET ECOSYSTEM
The explosion proof hydraulic valve ecosystem is shaped by manufacturers, certification bodies, and end-use industries. Manufacturers drive innovation, while certification bodies ensure compliance with safety regulations. End-use industries fuel demand, linking product development, validation, and application in hazardous environments.
Logos and trademarks shown above are the property of their respective owners. Their use here is for informational and illustrative purposes only.
MARKET SEGMENTS
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
Explosion Proof Valve Market, By Type
Directional control valves are anticipated to hold the largest share of the explosion proof valve market in 2025, driven by their critical role in regulating fluid pathways within hazardous environments. Their reliability, adaptability across multiple applications, and importance in ensuring safe system operations make them the most widely adopted type. The demand is further supported by industries prioritizing precision control and operational safety under stringent compliance standards.
Explosion Proof Valve Market, By Operating Pressure
Medium pressure valves are expected to capture the largest share of the explosion proof hydraulic valve market in 2025, owing to their balanced performance across diverse industrial applications. They offer an optimal mix of durability, cost-efficiency, and adaptability, making them suitable for both moderate-duty operations and expanding industrial infrastructures. Their growing use reflects industries’ preference for solutions that ensure safety and reliability without the higher costs associated with extreme pressure ranges.
Explosion Proof Valve Market, By End-use Industry
In 2025, the oil & gas sector is projected to dominate the explosion proof hydraulic valve market, driven by its extensive operations in hazardous and high-risk environments. The industry’s need for reliable flow control, stringent safety compliance, and uninterrupted production cycles sustain strong demand. Ongoing exploration activities and investment in infrastructure further reinforce its leading position in adoption.
REGION
Asia Pacific is expected to grow the fastest in the global explosion proof hydraulic valve market during the forecast period
Asia Pacific is expected to register the highest CAGR in the global explosion proof hydraulic valve market during the forecast period, supported by rapid industrialization and infrastructure expansion across the region. Strong demand from energy-intensive sectors, including chemicals & petrochemicals, oil & gas, and metals & mining, drives adoption, as these valves ensure safe and efficient operations in hazardous environments. Additionally, increasing investments in modernized industrial facilities and stricter regional safety regulations accelerate the need for reliable, high-performance solutions.
Explosion Proof Valve Market: COMPANY EVALUATION MATRIX
In the explosion proof valve market matrix, Emerson Electric Co. (Star) leads with a strong market presence and a wide product portfolio, driving large-scale adoption across industries such as oil & gas and chemicals & petrochemicals. Kawasaki Heavy Industries, Ltd. (Emerging Leader) is gaining traction with systems that focus on reliability and compliance in hazardous environments, positioning itself for accelerated growth as demand rises across energy & power, and industrial sectors.
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
KEY MARKET PLAYERS
MARKET SCOPE
| REPORT METRIC | DETAILS |
|---|---|
| Market Size in 2024 (Value) | USD 1.31 Billion |
| Market Forecast in 2030 (Value) | USD 1.62 Billion |
| Growth Rate | CAGR of 3.9% from 2025-2030 |
| Years Considered | 2021-2030 |
| Base Year | 2024 |
| Forecast Period | 2025-2030 |
| Units Considered | Value (USD Million/Billion), Volume (Thousand/Million Units) |
| Report Coverage | Revenue forecast, company ranking, competitive landscape, growth factors, and trends |
| Segments Covered |
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| Regional Scope | North America, Europe, Asia Pacific, Middle East, Latin America, and Africa |
WHAT IS IN IT FOR YOU: Explosion Proof Valve Market REPORT CONTENT GUIDE
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RECENT DEVELOPMENTS
- November 2024 : Bucher Industries AG (Switzerland), through its subsidiary Bucher Hydraulics GmbH (Germany), acquired hydman (Finland), manufacturer of tailored hydraulic solutions. This acquisition strengthens Bucher Hydraulics GmbH position in the Nordics and enables the company to provide even closer support to regional customers. By combining hydman’s expertise with Bucher’s global capabilities, the company will be able to deliver more innovative system-based solutions and improve its overall service offering across Europe.
- November 2023 : Moog Inc (US) introduced its D926 valve, expanding its direct-operated servo-proportional valve range. This advanced valve delivers flow rates of up to 75 l/min and incorporates closed-loop spool position control for precise and stable operation. Designed to endure high vibration levels and elevated fluid temperatures, it ensures reliable performance even in the most challenging environments. With these features, the valve is ideally suited for demanding industrial and heavy-duty applications, offering enhanced durability, efficiency, and control.
- February 2023 : Bosch Rexroth AG (Germany) acquired HydraForce (US) to strengthen Bosch Rexroth AG’s position in compact hydraulics, adding expertise in cartridge valves and hydraulic integrated circuits. It expands Bosch Rexroth’s footprint in North America while balancing its presence across Europe and Asia. The deal provides broader product offerings and new sales channels, enabling faster delivery through local supply chains.
- September 2022 : PARKER HANNIFIN CORP (US) completed the acquisition of Meggitt PLC, a UK-based aerospace and defence company. The deal expanded Parker’s portfolio with advanced technologies in hydraulics, sensing, and fluid systems. This strengthened Parker’s position in high-reliability and harsh-environment applications, supporting growth in aerospace, energy, and industrial markets.
- April 2022 : DAIKIN INDUSTRIES, Ltd. (Japan) acquired DUPLOMATIC MS Spa (Italy), a leading Italian hydraulic equipment manufacturer, to strengthen its hydraulic valve business. The acquisition gives Daikin access to DUPLOMATIC’s advanced engineering, wide product portfolio, and established global customer base. Strategically, it supports DAIKIN’s goal of expanding in Europe and offering energy-efficient, sustainable hydraulic solutions. This move enhances DAIKIN’s global presence and accelerates innovation in its oil hydraulics division.
Table of Contents
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Methodology
The study involved four major activities in estimating the current size of the explosion proof hydraulic valve market. Exhaustive secondary research has been conducted to gather information on the market, adjacent markets, and the overall explosion proof hydraulic valve landscape. These findings, assumptions, and projections were validated through primary research involving interviews with industry experts and key stakeholders across the value chain. Both top-down and bottom-up approaches were utilized to estimate the overall market size. Subsequently, market breakdown and data triangulation techniques were applied to determine the sizes of various segments and subsegments. Two key sources, secondary and primary, were leveraged to conduct a comprehensive technical and commercial assessment of the explosion proof hydraulic valve market.
Secondary Research
Various secondary sources have been referred to in the secondary research process to identify and collect important information for this study. The secondary sources include annual reports, press releases, and investor presentations of companies; white papers; journals and certified publications; and articles from recognized authors, websites, directories, and databases. Secondary research has been conducted to obtain key information about the industry’s supply chain, the market’s value chain, the total pool of key players, market segmentation according to the industry trends (to the bottom-most level), regional markets, and key developments from market- and technology-oriented perspectives. The secondary data has been collected and analyzed to determine the overall market size, further validated by primary research.
Primary Research
Extensive primary research was conducted after gaining knowledge about the current scenario of the explosion proof hydraulic valve market through secondary research. Several primary interviews were conducted with experts from the demand and supply sides across four major regions—North America, Europe, Asia Pacific, and RoW. This primary data was collected through questionnaires, emails, and telephonic interviews.
Note: Other designations include sales and product managers and project engineers. The three tiers of the companies are defined based on their total revenue in 2024: Tier 1 - revenue greater than or equal to USD 1 billion; Tier 2 - revenue between USD 100 million and USD 1 billion; and Tier 3 revenue less than or equal to USD 100 million.
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Market Size Estimation
Both top-down and bottom-up approaches have been used to estimate and validate the total size of the explosion proof hydraulic valve market. These methods have also been used extensively to estimate the size of various subsegments on the market. The following research methodology has been used to estimate the market size:
- Major players in the industry and markets have been identified through extensive secondary research.
- The industry’s value chain and market size (in terms of value) have been determined through primary and secondary research processes.
- All percentage shares, splits, and breakdowns have been determined using secondary sources and verified through primary sources.
Explosion Proof Valve Market: Top-Down and Bottom-Up Approach
Data Triangulation
After arriving at the overall size of the explosion proof hydraulic valve market from the market size estimation process explained above, the total market has been split into several segments and subsegments. Data triangulation and market breakdown procedures have been employed, wherever applicable, to complete the overall market engineering process and arrive at the exact statistics for all segments and subsegments of the market. The data has been triangulated by studying various factors and trends from the demand and supply sides. The market size has also been validated using the top-down and bottom-up approaches.
Market Definition
Explosion proof hydraulic valves are specialized safety components designed for use in hazardous environments where flammable gases, vapors, liquids, or combustible dust are present. Engineered to prevent ignition sources, these valves comply with international safety certifications, such as ATEX, IECEx, and UL/CSA, ensuring reliable operation under stringent industrial standards. Designed with high sensitivity, explosion proof valves respond rapidly to even minor pressure fluctuations, maintaining system stability under dynamic operating conditions. Their exceptional reliability is further enhanced by robust construction and advanced corrosion protection, including zinc-nickel coatings or stainless steel for extreme exposure to saltwater, corrosive gases, or aggressive chemicals. With the ability to perform in ambient temperatures, these valves combine durability, safety, and precision control to deliver long-term performance in the harshest industrial environments.
Key Stakeholders
- Raw material providers
- Valve manufacturers
- Valve distributors
- Maintenance & service providers
- System integrators
- Engineering, procurement & construction (EPC) contractors
- Safety & certification bodies
- Standards organizations, forums, alliances, and associations
- Governments, financial institutions, and investment communities
- Analysts and strategic business planners
- Venture capitalists, private equity firms, and startup companies
Report Objectives
- To describe and forecast the explosion proof hydraulic valve market size, by valve type, operating pressure, end-use industry, and region, in terms of value
- To describe and forecast the market for various segments across four main regions, namely, North America, Europe, Asia Pacific, and RoW, in terms of value
- To describe and forecast the explosion proof hydraulic valve market, by type, in terms of volume
- To strategically analyze micromarkets with regard to individual growth trends, prospects, and contributions to the overall market
- To provide detailed information regarding drivers, restraints, opportunities, and challenges influencing the market growth
- To analyze opportunities for stakeholders by identifying high-growth segments in the market
- To provide a detailed overview of the explosion proof hydraulic valve market value chain
- To strategically analyze key technologies, indicative pricing analysis, trends impacting customer business, ecosystem, regulatory landscape, patent landscape, Porter’s five forces, import and export scenarios, and case studies pertaining to the market under study
- To strategically profile key players in the market and comprehensively analyze their market share and core competencies
- To analyze competitive developments, such as product launches and research and development (R&D), in the explosion proof hydraulic valve market
- To analyze the impact of AI/Gen AI and the 2025 US tariff on the explosion proof hydraulic valve market
- To provide a detailed overview of the macroeconomic outlook for each region
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Growth opportunities and latent adjacency in Explosion Proof Valve Market