US Variable Frequency Drive Market
US Variable Frequency Drive Market by Type, Power Rating, End User (Oil & Gas, Mining & Metal, Chemicals & Petrochemicals, Power, Food & Beverage, Water & Wastewater Treatment, Automotive, Construction/Infrastructure) - Forecast to 2030
OVERVIEW
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
The variable frequency drive market in the US is projected to grow from USD 4.08 billion in 2025 to USD 4.92 billion by 2030, at a CAGR of 3.8% during the forecast period. This is due to increased industrial automation and energy-saving requirements in manufacturing, oil and gas, and other sectors, where VFD maximizes motor performance and reduces operating costs and energy consumption.
KEY TAKEAWAYS
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BY TYPEBy type, the AC drives segment is projected to grow at the fastest rate from 2025 to 2030.
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BY POWER RATINGBy power rating, the high power segment is likely to exhibit a CAGR of 4.8% between 2025 and 2030.
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BY END USERBy end user, the power segment is estimated to register a CAGR of 4.7% during the forecast period.
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COMPETITIVE LANDSCAPECompanies such as Rockwell Automation (US), General Electric (US), Parker Hannifin Corp (US), and Anaheim Automation (US) were identified as some of the star players in variable frequency drive market in the US.
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COMPETITIVE LANDSCAPECompanies such as Dart Controls (US) were identified as of the startups and SMEs in variable frequency drive market in the US.
The increasing demand for energy efficiency in industrial automation and production processes continues to boost the adoption of variable frequency drives (VFDs), as companies seek to reduce energy consumption and optimize process control. Government regulations supporting sustainability and the integration of Industrial Internet of Things and robotics create growth opportunities for players in the US, encouraging VFD deployment in smart manufacturing and automated environments.
TRENDS & DISRUPTIONS IMPACTING CUSTOMERS' CUSTOMERS
The variable frequency drive market is poised for significant growth over the coming years due to the rising demand for energy efficiency, renewable integration, and automation. IoT-integrated smart VFDs enable real-time diagnostics and predictive maintenance, boosting Industry 4.0 adoption in manufacturing, HVAC, and oil & gas sectors. Industries, electric utilities, and infrastructure providers benefit from reduced energy costs, improved productivity, and regulatory compliance. Decentralized power generation and predictive maintenance minimize downtime and enhance system reliability. By embracing these shifts, businesses can unlock new revenue opportunities and stay competitive in an evolving energy landscape.
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
MARKET DYNAMICS
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Rising need to enhance efficiency and lower energy consumption

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Requirement for motion control systems in automated production plants
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High installation and maintenance costs
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Stagnant growth of oil & gas industry
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Government regulations for sustainability
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Modernization of power infrastructure
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Availability of low-cost products in gray market
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
Driver: Rising need to enhance efficiency and lower energy consumption
All industries across US have pursued technological developments to deliver high energy efficiency, which has become a significant concern. The industrial sector reportedly consumes 37% of the energy consumed globally, whereas 30% is consumed worldwide by buildings. By optimizing motor speed to match specific load requirements, VFDs eliminate the need for wasteful constant-speed operation. This results in substantial energy savings, lower operational costs, and a reduced carbon footprint. As industries and governments worldwide increase energy efficiency and sustainability, the use of VFDs will continue to grow. It is expected that electrical motors in industrial applications would consume a quarter of global electrical energy. Energy experts agree that 90% of motor life-cycle expenditures for fans and pumps are spent on energy. When these motors are fitted with variable frequency drives in service conditions with centrifugal load, their efficiency improves. Motors are applied in pumps, compressors, conveyors, and machines that depend on the rotational force to function. Variable frequency drives allow motors to be run on demand for required current, rather than running full speed and then reducing output through mechanical controls like throttles, dampers, or gears.
Restraint: Stagnant growth of oil & gas industry
Variable frequency drives are increasing used in the oil & gas industry. This US oil & gas industry has been under stagnant growth phase for last few years due to declining exploration and production activities. The demand for variable frequency drives in this industry depends directly on the parameters of exploration, development, and production activities, as well as capital spending by oil and natural gas companies. Activities fluctuations in oil and natural gas prices directly affect these activities. The fluctuations are experienced due to changes in the supply of and demand for oil and natural gas, governmental regulations, including policies on the exploration, production, and development of oil and natural gas reserves, weather conditions, natural disasters, and other factors. Oil and gas companies may cut or postpone major investments on the presumption of lower oil and natural gas prices over a long run, considering that most large-scale developmental projects undertaken are for a long-term period. In addition, the market growth for variable frequency drives is also directly impacted by lower capital expenditures by oilfield operators and service providers.
Opportunity: Modernization of power infrastructure
Stable, reliable T&D networks have been created to meet growing energy demand. The DOE can ensure a continuous supply of electricity only through a system that can manage sudden power fluctuations. Such an increase in blackouts has been caused by several reasons, including aging infrastructure, limited investments, and unclear policies to modernize the grid. More often than any other developed country, the US experiences blackouts. Power cuts in the country take longer than an hour and have risen steadily in the last few years, thus costing American businesses about USD 150 billion per year. According to the Canadian Electricity Association, at current consumption rates, it will require a USD 400 billion investment for the electricity sector over the next 20 years in Canada. Over the last ten years, electricity demand has increased by 10% even though there are more energy-efficient products and buildings than ever. Many regulations are introduced to prevent or limit power blackouts and upgrade the aging power networks within the whole world, but especially in North America.
Challenge: Availability of low-cost products in gray market
The variable frequency drive market is highly fragmented, with many local and international players. Product quality is the primary differentiating parameter in this market. The players from the organized sector target industrial buyers and maintain high product quality by following various industrial standards. At the same time, the players from the unorganized sector offer low-cost alternatives. Local manufacturers in most countries operate in the unorganized sector and compete strongly with global suppliers. These gray market players overpower the large players in terms of price competitiveness and local distribution networks. Gray market products are sold at a fraction of the price for legitimate, branded VFDs. The result is extremely intense pricing competition, with traditional manufacturers struggling to explain higher prices that reflect R&D and compliance charges. Moreover, gray market VFDs do not come equipped with advanced features and after-sales service, which prevents innovation and uptake of newer technologies in the market. Better ways to address this are customer education, authentication of the product, cost-effective solutions, and collaborative regulation so as to protect the market and ensure a sustainable growth.
US VARIABLE FREQUENCY DRIVE MARKET: COMMERCIAL USE CASES ACROSS INDUSTRIES
| COMPANY | USE CASE DESCRIPTION | BENEFITS |
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DSI Inc. modernizes well-pad motor control infrastructure by replacing aging VFDs using dynamic braking resistors (DBRs) with PowerFlex 755TR regeneration drives. Drive improvements were needed for reduced energy waste, lower costs, and enhanced sustainability. | Faster and more efficient well-pad operations | Energy savings and accomplished 17% regeneration with 95% reuse of energy | Lower operational costs, eligibility for carbon credits | Reliability | Improved reporting on pump performance |
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CAESB improves operational reliability and predictability for water and wastewater management through tailored maintenance, refurbished drives, and ultra-low-harmonic (AFE) drive upgrades. The requirement focused on minimizing downtime risk and maintaining full visibility and control of 500+ critical drives operating in harsh conditions. | Reliable, planned maintenance with guaranteed response time | Extended equipment lifetime | Reduced risk of downtime | Enhanced operational and budgetary control | Improved power quality |
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Enhance energy efficiency and reduce operating costs at the Gliwice ceramics factory by modernizing ventilation, conveyors, and mixers. Required investment in Danfoss VLT variable frequency drives (VFDs) to allow process-demand-based speed control across multiple systems. | Reduction in annual energy consumption | Faster payback (7 months) | Reduced CO2 emissions | Improved equipment reliability | Enabled process optimization | Minimized waste | Reduced the need for new equipment | Support for sustainability and climate neutrality goals |
Logos and trademarks shown above are the property of their respective owners. Their use here is for informational and illustrative purposes only.
MARKET ECOSYSTEM
The US variable frequency drive ecosystem includes component providers, manufacturers, distributors/resellers, service providers, and end users, each playing a critical role in the value chain. Component providers, such as Vishay and Texas Instruments, supply essential power electronics and control components that enable efficient and reliable VFD operation. Manufacturers including Rockwell Automation and General Electric (GE) design and produce VFD solutions integrated with automation and control technologies for diverse industrial applications. Service providers, such as EMA and Quad Plus, support the market through drive repair, refurbishment, testing, and lifecycle services, helping extend equipment life and reduce downtime. Distributors/resellers, including RS Group and Allied Electronics & Automation, facilitate market reach by ensuring product availability, technical assistance, and timely delivery. End users, represented by ExxonMobil and Valero, deploy VFDs across energy-intensive sectors including oil & gas, power generation, chemicals, water & wastewater, food & beverage, automotive, and infrastructure to enhance energy efficiency, operational control, and regulatory compliance.
Logos and trademarks shown above are the property of their respective owners. Their use here is for informational and illustrative purposes only.
MARKET SEGMENTS
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
US VARIABLE FREQUENCY DRIVE MARKET, BY TYPE
The type segment has AC drive and DC drive segments. The demand for AC drives in VFDs is higher as AC drives can control speed and torque more efficiently. The frequency of the motor is changed by AC drives according to the operational need. Therefore, they save energy and give better efficiency. These are more adaptable and energy-efficient for applications with pumps, fans, or conveyors. Due to strict requirements of industries in terms of energy efficiency and cost reduction, the market leverages AC drives to save energy without compromising the desired output at which it should operate. Moreover, their capacity to integrate with advanced automation and Internet of Things (IoT) technologies enhances operational efficiency and corresponds with the increasing emphasis on energy efficiency and sustainability across various sectors.
US VARIABLE FREQUENCY DRIVE MARKET, BY POWER RATING
The low power drives segment is the largest segment due to their extensive use across manufacturing, HVAC, water & wastewater treatment, food & beverage, and automotive industries. In manufacturing, low-power drives efficiently control motors for conveyors, pumps, compressors, and fans, ensuring precise operations. HVAC systems utilize these drives in air handling units, chillers, and cooling towers to optimize energy use, while water & wastewater industries benefit from improved pump control and reduced energy consumption. In food & beverages and automotive sectors, low-power drives support automation for processing, mixing, packaging, assembly line automation, and robotic systems. The demand for energy efficiency, compliance with stringent regulations, and seamless integration with smart manufacturing and IoT-enabled automation further contribute to the segmental growth.
US VARIABLE FREQUENCY DRIVE MARKET, BY END USER
The power end user segment is the largest market for variable frequency drives as the power industry places a major emphasis on energy efficiency, which drives extensive adoption of VFDs in conventional and nuclear power generation. VFDs are widely used in draft fans, cooling tower pumps, compressors, and auxiliary systems, such as feedwater pumps, optimizing internal power consumption and improving operational efficiency in power plants. Significant investments in capacity expansion, such as India’s major nuclear initiatives and the diverse US energy mix, including fossil fuels, nuclear, and renewables, further accelerate VFD deployment. The ability of VFDs to provide precise control of motor speeds leads to substantial energy savings and operational cost reductions, making them crucial for utilities and power generators worldwide.
REGION
AC drive to be largest-growing segment in US variable frequency drive market during forecast period
The AC drive segment is expected to be the largest due to its widespread use across industrial, commercial, and infrastructure applications, particularly in pumps, fans, compressors, and HVAC systems. Its cost-effectiveness, high reliability, and compatibility with a range of motor types make it the preferred choice for new installations and retrofits. Moreover, growing energy-efficiency mandates and rapid digitalization across US industries continue to strengthen the dominance of AC drives over DC and servo counterparts.

US VARIABLE FREQUENCY DRIVE MARKET: COMPANY EVALUATION MATRIX
Rockwell Automation is positioned as a star in the US variable frequency drive market matrix, reflecting leadership in market share and product breadth. The company differentiates itself through an extensive VFD portfolio, integrated digital and automation platforms, and strong reach across industries such as manufacturing, oil & gas, and utilities. Anaheim Automation is recognized among pervasive players for its cost-effective offerings, application flexibility, and focus on efficient motor control solutions that support sustainability goals. General Electric is viewed as an emerging leader, leveraging its broad industrial portfolio and installed base to drive VFD adoption across critical infrastructure and energy applications.
Source: Secondary Research, Interviews with Experts, MarketsandMarkets Analysis
KEY MARKET PLAYERS
- Rockwell Automation
- General Electric
- Parker Hannifin Corp
- Anaheim Automation
- Siemens
- ABB
- Danfoss
- Eaton
- Hitachi
- Honeywell International Inc.
MARKET SCOPE
| REPORT METRIC | DETAILS |
|---|---|
| Market Size in 2024 (Value) | USD 3.93 Billion |
| Market Forecast in 2030 (Value) | USD 4.92 Bil |
| Growth Rate | 4.0% |
| Years Considered | 2021–2030 |
| Base Year | 2024 |
| Forecast Period | 2025–2030 |
| Units Considered | Value (USD Million/Billion), Volume (Thousand Units) |
| Report Coverage | Revenue forecast, company ranking, competitive landscape, growth factors, and trends |
| Segments Covered | By Type: AC Drive and DC Drive By Power Rating: Micro Power Drive, Low Power Drive, Medium Power Drive, and High Power Drive By End User: Oil & gas, Mining & Metal, Chemicals & Petrochemicals, Power, Food & Beverage, Water & Wastewater Treatment, Automotive, Construction/Infrastructure, and Other End Users |
| Country Covered | US |
WHAT IS IN IT FOR YOU: US VARIABLE FREQUENCY DRIVE MARKET REPORT CONTENT GUIDE

RECENT DEVELOPMENTS
- September 2024 : Rockwell Automation introduced PowerFlex 755TS frame 7A drives with TotalFORCE technology. This technology expands the power range to 355 kW and provides a new panel-mount solution for high horsepower applications.
- August 2023 : Parker Hannifin launched two new ranges of AC drives, AC15 and AC20, which meet the latest requirements for the industrial market. These drives are ideal for multiple applications such as fan/pump controllers and conveyors to multi-drive production lines requiring speed following and winder calculators.
- October 2022 : Rockwell Automation enhanced its PowerFlex 6000T medium voltage VFDs with TotalFORCE technology, offering real-time system data for improved efficiency. The expanded output frequency range of up to 120 Hz supports high-speed applications.
- February 2021 : Garden Reach Shipbuilders & Engineers Ltd (GRSE) signed a Memorandum of Understanding (MoU) with GE Power Conversion. This MoU is a stepping-stone to leverage the technological expertise of GE Power Conversion and the shipbuilding expertise of GRSE and drive synergy to design electric and hybrid propulsion systems for future commercial and naval shipbuilding projects.
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Growth opportunities and latent adjacency in US Variable Frequency Drive Market