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Part of: Solar Encapsulation Market (Global)

The US Solar Encapsulation Market was valued at $224 Million in 2023 and projected to reach to $324 Million by 2028, representing a compound annual growth rate of 7.7%. The US solar encapsulation market is poised for sustained growth through 2028, supported by federal incentives like the Investment Tax Credit (ITC) and state-level renewable energy mandates that continue to drive solar adoption.

US Solar Encapsulation Market (2023-2028) : Size and Share
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Market Size in USD 26.32 MN
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US Solar Encapsulation Market Trends and Insights

  • This growth in the US is driven by increasing solar photovoltaic installations, rising demand for durable and weather-resistant encapsulation materials, and stringent quality standards for solar module longevity.
  • The US market benefits from substantial government incentives, including the Investment Tax Credit (ITC) and state-level renewable energy mandates that accelerate solar adoption. In the US, encapsulation materials-primarily ethylene vinyl acetate (EVA) and polyolefin-based polymers-play a critical role in protecting solar cells from environmental degradation and moisture ingress.
  • The US market is characterized by strong competition among material suppliers and module manufacturers seeking to optimize cost and performance.
  • Between 2023 and 2028, the US is expected to see heightened innovation in encapsulation technology, including development of advanced materials with improved thermal stability and reduced potential-induced degradation (PID). The US solar encapsulation market reflects broader trends in the North American renewable energy sector, with domestic manufacturing capacity expansion and supply chain localization efforts supporting market growth through 2028..

Key Market Statistics

  • CAGR (2023-2028) 7.7% CAGR
  • Market Size, 2023 ~USD 224 Million
  • Forecast, 2028 ~USD 324 Million
  • Country US

US Solar Encapsulation Market Overview

Market Size & Growth :

The US solar encapsulation market reached $224.0 million in 2023 and is expected to expand to $324.0 million by 2028, driven by a steady 7.7% CAGR, outpacing many other energy materials segments.

PV Installation Surge :

Accelerating solar photovoltaic installations across residential, commercial, and utility-scale projects in the US are directly fueling demand for high-quality encapsulation materials to protect module integrity.

Durability & Standards Focus :

Stringent US quality standards and increasing emphasis on 25+ year module longevity are pushing manufacturers to adopt advanced, weather-resistant encapsulation solutions that withstand UV exposure and thermal cycling.

Material Innovation Demand :

US solar manufacturers are investing in next-generation encapsulants including ethylene vinyl acetate (EVA) alternatives and polyolefin-based materials to improve performance and reduce degradation rates.

US Solar Encapsulation Market Dynamics

  • Manufacturers are increasingly focusing on developing encapsulation materials that enhance module efficiency, reduce costs, and extend operational lifespan in diverse US climates.
  • The competitive landscape is intensifying as both established chemical companies and specialized solar material suppliers expand production capacity to meet rising demand from module manufacturers across the country..

Related Ecosystem

Decarbonization

Top Technologies
  • Battery Electric Vehicle (BEV)
  • Energy Management Systems
  • Fuel Cell
  • Fuel Cell Electric Vehicle (FCEV)
  • Geographical Information System (GIS)
Top Companies
  • TotalEnergies SE
  • Siemens ag
  • Mitsui & Co., Ltd.
  • General Electric Company
  • Thyssenkrupp ag

    Key Takeaways

    • The US solar encapsulation market reached $224.0 million in 2023 and will expand to $324.0 million by 2028 at a 7.7% CAGR.
    • US market growth is fueled by rising solar installations, government tax credits, and state renewable energy mandates driving module demand.
    • EVA and polyolefin encapsulants dominate the US market, with innovation focused on thermal stability and PID resistance.
    • US supply chain localization and domestic manufacturing expansion are key competitive differentiators through 2028.

    Solar Encapsulation Market Report Scope

    Report Metric Details
    Base Year 2023
    Fastest Growing Segment THERMOPLASTIC POLYURETHANE (TPU) (Material)
    Forecast Period 2023-2028
    Growth Rate CAGR of 8% from 2023 to 2028
    Largest Segment CRYSTALLINE SILICON SOLAR (Technology)
    Market Size Base Year (Billions) ~USD 4.9 (2023)
    Revenue Forecast (Billions) ~USD 7.2 (2028)
    Segments Covered Technology, Material, Application

    US Solar Encapsulation Market Report Segmentation

    3 segment dimensions are covered across the global market.

    By Technology

    • Crystalline Silicon Solar
    • Thin-Film Solar

    By Material

    • Ethylene-Vinyl Acetate (Eva)
    • Ionomer
    • Polydimethylsiloxane (Pdms)
    • Polyolefin
    • Polyvinyl Butyral (Pvb)
    • Thermoplastic Polyurethane (Tpu)

    By Application

    • Building-Integrated Pv
    • Floating Pv
    • Ground-Mounted Pv

    Target Audience

    • Solar Module Manufacturers : US-based and international module producers need market data to source reliable encapsulation materials, optimize procurement strategies, and ensure compliance with domestic quality standards.
    • Chemical & Material Suppliers : Encapsulant material producers require US market insights to identify growth segments, forecast demand, and develop targeted product portfolios for the expanding solar manufacturing sector.
    • Solar Installation Companies : Installers and system integrators benefit from understanding material quality trends and durability standards to specify premium encapsulation solutions and enhance customer value propositions.
    • Investment & Private Equity Firms : Investors evaluating solar supply chain opportunities need comprehensive US market data to assess growth potential, competitive dynamics, and investment returns in the encapsulation segment.
    • Government & Policy Organizations : Regulatory bodies and energy agencies use market research to inform renewable energy policies, manufacturing incentives, and quality standards supporting the US solar industry's expansion.

    Reasons to Buy this Report

    • Strategic Market Sizing : Obtain precise US market valuation ($224M in 2023) and 5-year forecast data to benchmark competitive positioning and identify growth opportunities in the expanding $324M market by 2028.
    • Regulatory & Standards Insights : Understand stringent US quality standards and longevity requirements driving encapsulation material specifications, enabling product development aligned with market expectations and compliance needs.
    • Installation Trend Analysis : Access detailed data on US solar PV installation trends across residential, commercial, and utility segments to forecast encapsulation material demand and optimize supply chain planning.
    • Competitive Landscape Intelligence : Identify key material suppliers, manufacturers, and emerging competitors in the US market to inform partnership strategies, M&A opportunities, and market entry decisions.
    • Technology & Innovation Tracking : Stay informed on next-generation encapsulant developments (EVA alternatives, polyolefins) and material innovations shaping the US market to maintain technological competitiveness.

    Frequently asked questions

    What is the current size of the US solar encapsulation market?

    The US solar encapsulation market was valued at $224.0 million in 2023 and is expected to reach $324.0 million by 2028.

    What is the growth rate of the US solar encapsulation market?

    The US solar encapsulation market is projected to grow at a compound annual growth rate (CAGR) of 7.7% from 2023 to 2028.

    What materials are used in US solar encapsulation?

    The US market primarily uses ethylene vinyl acetate (EVA) and polyolefin-based polymers as encapsulation materials for solar modules.

    What drives growth in the US solar encapsulation market?

    US market growth is driven by increasing solar photovoltaic installations, government incentives like the Investment Tax Credit, state renewable energy mandates, and demand for durable, weather-resistant materials.

    What innovations are expected in the US solar encapsulation market by 2028?

    The US market is expected to see advances in encapsulation technology including improved thermal stability, reduced potential-induced degradation (PID), and development of next-generation polymer materials.

    RESEARCH METHODOLOGY

    The study involved major activities in estimating the current size of the solar encapsulation market. Exhaustive secondary research was done to collect information on the peer and parent markets. The next step was to validate these findings, assumptions, and sizing with industry experts across the value chain through primary research. Both top-down and bottom-up approaches were employed to estimate the total market size. Thereafter, market breakdown and data triangulation were used to estimate the market size of the segments and subsegments.

    Secondary Research

    This research study on the solar encapsulation market involved the use of extensive secondary sources, directories, and databases, such as Hoover’s, Bloomberg, Factiva, IRENA, International Energy Agency, and Statista Industry Journal, to collect and identify information useful for a technical, market-oriented, and commercial study of the solar encapsulation market. The other secondary sources included annual reports, press releases & investor presentations of companies, white papers, certified publications, articles by recognized authors, manufacturer associations, trade directories, and databases.

    Primary Research

    The solar encapsulation market comprises several stakeholders, such as solar encapsulation manufacturers, technology providers, and technical support providers in the supply chain. The demand side of this market is characterized by the rising demand for solar encapsulation in various applications such as ground-mounted, building-integrated photovoltaic, floating photovoltaic and other applications. The supply side is characterized by rising demand for contracts from the industrial sector and mergers & acquisitions among big players. Various primary sources from both the supply and demand sides of the market were interviewed to obtain qualitative and quantitative information. Following is the breakdown of primary respondents:

    Solar Encapsulation Market Size, and Share

    To know about the assumptions considered for the study, download the pdf brochure

    Market Size Estimation

    Both top-down and bottom-up approaches were used to estimate and validate the total size of the solar encapsulation market. These methods were also used extensively to estimate the size of various subsegments in the market. The research methodology used to estimate the market size includes the following:

    • The key players in the industry and market have been identified through extensive secondary research, and their market share has been determined through primary and secondary research.
    • The industry’s value chain and market size, in terms of value, have been determined through both primary and secondary research processes.
    • All percentage shares, splits, and breakdowns have been determined using secondary sources and verified through primary sources.

    Solar encapsulation Market Size: Top-Down Approach

    Solar Encapsulation Market Size, and Share

    To know about the assumptions considered for the study, Request for Free Sample Report

    Solar encapsulation Market Size: Bottom-Up Approach

    Solar Encapsulation Market Size, and Share

    Data Triangulation

    After arriving at the overall market size from the above estimation process, the total market has been split into several segments and subsegments. Data triangulation and market breakdown processes have been employed to complete the overall market engineering process and arrive at the exact statistics for all the segments and sub-segments, wherever applicable. The data has been triangulated by studying various factors and trends from both the demand- and supply sides. Along with this, the market has been validated using both the top-down and bottom-up approaches.

    Market Definition

    Solar encapsulation is the technique of applying specific polymeric materials for sealing photovoltaic (PV) cells and other components within a solar panel. This protective layer plays an essential role in preserving the panel's long-term durability and performance. Ethylene Vinyl Acetate (EVA), Thermoplastic Polyurethane (TPU), Polyvinyl Butyral (PVB), Polydimethylsiloxane (PDMS), Ionomer, and Polyolefin are the main types of materials used in the solar encapsulation process.

    The solar encapsulation market size can be estimated by adding the revenues generated by the global companies manufacturing solar encapsulants.

    Key Stakeholders

    • PV Cell Manufacturer
    • PV Module Manufacturer
    • PV Market Technical Consultants
    • Energy & power consulting companies
    • Environmental research institutes
    • Government and research organizations
    • Institutional investors/shareholders
    • Power and energy associations
    • Repair and maintenance service providers
    • Organizations, forums, alliances, and associations
    • Clean energy generation research & consulting companies
    • State and national regulatory authorities  

    Objectives of the Study

    • To describe, segment, and forecast the solar encapsulation market by materials, technology, and application in terms of value
    • To forecast the market across four key regions, namely, North America, Europe, Asia Pacific, and the Rest of the World (RoW), along with country-level analysis in terms of value and volume
    • To provide detailed information about key drivers, restraints, opportunities, and challenges influencing the solar encapsulation market growth
    • To strategically analyze the solar encapsulation market with respect to individual growth trends, prospects, and contributions of each segment to the market
    • To analyze the supply chain, trends/disruptions impacting customer business, market/ecosystem map, pricing analysis, and regulatory landscape pertaining to solar encapsulations
    • To strategically analyze micromarkets1 with respect to individual growth trends, expansions, and their contribution to the overall market
    • To analyze opportunities for stakeholders in the solar encapsulation market and draw a competitive landscape for market players
    • To benchmark players within the market using the company evaluation matrix, which analyzes market players based on several parameters within the broad categories of business and product strategies
    • To analyze the key market players with respect to their market share, product specifications, and applications
    • To strategically profile the key players and comprehensively analyze their market ranking and core competencies
    • To analyze competitive developments in the solar encapsulation market, such as product launches, sales contracts, agreements, investments, expansions, and partnerships

    Available Customizations:

    With the given market data, MarketsandMarkets offers customizations according to the specific requirements of companies. The following customization options are available for the report:

    Product Analysis

    • Product Matrix, which provides a detailed comparison of the product portfolio of each company

    Company Information

    • Detailed analyses and profiling of additional market players

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